Corrugated bottle shipper with die-cut foam insert for wine and spirit packaging — manufactured by Guangdong Bincai Color Printing Co., Ltd., a full-chain packaging enterprise with 22 years of experience (founded 2003). Engineered for wineries, distilleries, and beverage e-commerce requiring ISTA 3A-certified single-bottle shipping. The double-wall B/C-flute corrugated construction (6.5mm combined thickness) provides crush resistance for transit while the precision die-cut EPE foam insert (20mm density) suspends the bottle neck and base, absorbing impact from all directions. Self-locking bottom eliminates tape, and the integrated tear strip allows recipients to open without tools. Tested and certified for 750ml wine bottles (Bordeaux, Burgundy, Champagne) and 700ml spirit bottles (whiskey, vodka, gin). Produced on automated corrugated converting lines at our 18,000 sqm Foshan facility with ISTA 3A drop-test validation. Daily output: 1.5 million boxes under ISO 9001:2015 and FSC Chain-of-Custody certification.
Applications
- Wine e-commerce and DTC (direct-to-consumer) shipping
- Craft spirit and whiskey club subscription boxes
- Wine club quarterly shipment packaging
- Corporate wine gift shipping
- Distillery tasting room retail packaging
Customization Options
- Single, double, triple, or 6-bottle configurations
- EPE, EVA, or molded pulp foam insert options
- Full CMYK flexo or offset litho-print on exterior
- Tear strip with custom printed “Open Here” messaging
- Self-locking or crash-lock bottom styles
- Custom inserts for champagne, magnum, or specialty bottle shapes
- Branded tissue paper or divider inserts
- Custom sizes: 1-bottle 110×110×370mm to 6-bottle 350×260×380mm
Production Specifications
- Double-wall B/C-flute corrugated (burst strength 275 PSI minimum)
- EPE foam insert: 20mm density, die-cut to bottle profile
- Automated corrugated converting line with in-line flexo printing
- Hot melt adhesive assembly for structural integrity
- ISTA 3A drop-test protocol: 10-drop sequence from 760mm
- Box compression test (BCT): 350kg minimum
- ISO 9001:2015 quality management throughout production
Quality Details
- ISTA 3A certified — tested and validated for single-parcel shipping
- EPE foam insert tested for 3+ shock absorption cycles
- 100% inspection on glue bond integrity and foam fit
- Consistent corrugated flute formation across production
- Bottle-specific cavity design prevents label scuffing
- Free pre-production samples with 5–7 day turnaround
- MOQ 500–1000 units, trial orders and OEM/ODM accepted
Factory
- 22 years of manufacturing excellence since 2003
- 18,000 sqm factory (10,000+8,000 smart factory)
- 80+ skilled employees across design, prepress, printing, and finishing
- KBA 1050 4-color + Heidelberg 7+1 UV presses
- Daily capacity: 1.7 million color boxes + 220,000+ gift boxes
- High-Tech Enterprise certified; ISO 9001:2015 & FSC certified
