Custom Double-Wall Corrugated Wine Shipper 12-Bottle with Die-Cut Pulp Dividers and Pallet Base

ISO 9001FSCMOQ 500-2000🆓 Free Sample
Diamond Member Audited Supplier
Custom Double-Wall Corrugated Wine Shipper 12-Bottle with Die-Cut Pulp Dividers and Pallet Base

Quick Specs

CategoryCorrugated mailers
MaterialBC-Flute Double-Wall Corrugated / Kraft Linerboard / Molded Pulp Dividers / HSC Design
MOQ500-2000 units
Price$3.50-12.00/pc
CertificationISO 9001, FSC, ISTA 3A
Sample3-5 days
Production7-15 days

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Bincai Corrugated Mailer

Custom double-wall corrugated wine shipper 12-bottle with die-cut pulp dividers and pallet base by Guangdong Bincai Color Printing Co., Ltd. — a Diamond Member on Made-in-China.com with 22 years of manufacturing excellence (founded 2003). This heavy-duty wine shipping solution is engineered for international export logistics — protecting 12 standard 750ml wine bottles through ocean freight, air cargo, and last-mile delivery. The double-wall BC-flute construction provides exceptional stacking strength (ECT 44+), while the molded pulp dividers cradle each bottle individually. An integrated pallet base enables forklift handling without secondary palletization. Produced on our BHS 2.5m Corrugator, KBA 1050 4-color, and Heidelberg 7+1 UV presses across our 18,000 sqm facility (10,000+8,000 sqm smart factory) (2025 expansion). Daily output: 1.7 million color boxes + 220,000+ gift boxes.

Applications

  • Winery export shipping from vineyard to international distributor
  • Wine club subscription fulfillment with ISTA-certified protection
  • E-commerce wine sales with direct-to-consumer shipping
  • Wine competition and tasting event sample logistics
  • Cellar-to-cellar international wine transportation
  • Spirit and liquor bottle shipping (whiskey, brandy, cognac)
  • Olive oil and specialty beverage export packaging

Customization Options

  • Double-wall BC-flute construction for superior stacking strength (ECT 44+)
  • Die-cut molded pulp dividers — 12 individual bottle cells with shock absorption
  • Integrated pallet base with forklift access from all four sides
  • Full-color flexo or litho-laminate printing for brand identity
  • Half-Slotted Container (HSC) or Regular Slotted Container (RSC) design
  • Custom divider configurations: 6-bottle, 12-bottle, or mixed-bottle sizes
  • Perforated tear strips for easy consumer opening
  • Self-locking bottom option for rapid assembly
  • Water-resistant coating for humid or cold-chain shipping conditions
  • Custom branding: CMYK printing, single-color logo, or kraft natural finish
  • Tamper-evident security tape and seal options
  • Custom sizes to accommodate magnum (1.5L), jeroboam (3L), and specialty bottles

Production Specifications

  • BHS 2.5m Corrugator — industry-leading high-speed corrugated board production
  • KBA Rapida 105 4-color offset press for litho-laminate printing
  • Bobst SP 102 BMA automatic die-cutter for precision divider fabrication
  • BC-flute double-wall: 6mm thickness, ECT 44+ lb/in minimum
  • Kraft linerboard: 42 lb/msf outer, 33 lb/msf inner, 26 lb/msf medium
  • Molded pulp dividers: 100% recycled fiber, compostable, shock-absorbing
  • ISO 9001:2015 quality management throughout production
  • FSC-certified paper sourcing for sustainable packaging
  • ISTA 3A transit testing available for full packaging validation
  • 18,000 sqm facility with dedicated corrugated production zone

Quality Details

  • Edge Crush Test (ECT) verification — 44+ lb/in on every production batch
  • Bursting strength (Mullen) test — minimum 275 psi
  • Box Compression Test (BCT) — rated for 500kg+ top-load stacking
  • Molded pulp divider fit test — all 12 cells verified for snug bottle fit
  • ISTA 3A vibration and drop testing for export certification
  • 100% inspection on glue seams, print registration, and structural integrity
  • Pallet base forklift-access test on all four entry points
  • 7-stage QC from raw material to palletized finished goods

Why Choose Bincai

22 years · ISO 9001 · FSC Certified · 1.7M boxes/day · 200+ global brands

🏭 Experience22 years since 2003
📐 Factory18,000m² (10,000+8,000 smart factory) with KBA & Heidelberg presses
✅ QualityISO 9001:2015 certified
🌿 EcoFSC certified sustainable materials
🚀 Capacity1.7M+ color boxes + 220K+ gift boxes daily
🎨 CustomAny size, color, finish, insert
📦 MOQ500-1000 pcs, trial orders accepted
🆓 SampleFree pre-production sample (freight collect)
🌍 ShippingWorldwide DHL/FedEx/UPS/Sea