Product Description
Custom double-wall corrugated wine shipper 12-bottle with die-cut pulp dividers and pallet base by Guangdong Bincai Color Printing Co., Ltd. — a Diamond Member on Made-in-China.com with 23 years of manufacturing excellence (founded 2003). This heavy-duty wine shipping solution is engineered for international export logistics — protecting 12 standard 750ml wine bottles through ocean freight, air cargo, and last-mile delivery. The double-wall BC-flute construction provides exceptional stacking strength (ECT 44+), while the molded pulp dividers cradle each bottle individually with shock-absorbing protection. An integrated pallet base enables forklift handling without secondary palletization.
Produced on our BHS 2.5m Corrugator for board production, KBA Rapida 105 4-color for litho-laminate branding, Heidelberg Speedmaster CD 102 7+1 UV for specialty finishes, Bobst Visioncut 106 LER for precision die-cutting, and Bobst Expertfold 145 for heavy-duty folder-gluer assembly — all under one roof across our 18,000 sqm facility (10,000+8,000 sqm smart factory, 2025 expansion). Daily output: 1.7 million color boxes + 220,000+ gift boxes. ISO 9001:2015, FSC-C147399, Sedex SMETA, and BSCI certified.
Applications
- Winery Export Shipping: Vineyard to international distributor with ISTA 3A certified protection for ocean freight
- Wine Club Subscription: Monthly fulfillment with branded shippers and easy-open tear strips for consumer delight
- E-Commerce DTC: Direct-to-consumer wine sales with damage-proof delivery experience
- Wine Competitions: Competition and tasting event sample logistics requiring pristine bottle arrival
- Cellar-to-Cellar: International wine transportation between private cellars and auctions
- Spirits & Liquor: Whiskey, brandy, cognac, rum, and gin bottle shipping with custom cavity sizing
- Olive Oil & Beverages: Specialty beverages, olive oil, and vinegar export packaging
- Gift Sets: Multi-bottle wine gift sets with branded exterior and premium unboxing
Customization Options
- Double-Wall BC-Flute: 6mm thickness, ECT 44+ lb/in minimum, superior stacking for containerized shipping
- Molded Pulp Dividers: 12 individual bottle cells, 100% recycled fiber, compostable, shock-absorbing — die-cut on Bobst Visioncut 106 LER for ±0.5mm cell precision
- Integrated Pallet Base: Forklift access from all four sides, eliminates secondary palletization cost
- Litho-Laminate Printing: KBA Rapida 105 4-color offset + Heidelberg 7+1 UV for full-color branding on B-flute outer liner
- Box Style Options: Half-Slotted Container (HSC), Regular Slotted Container (RSC), or Full Telescope Design (FTD)
- Bottle Configurations: 6-bottle, 12-bottle, 15-bottle, or mixed-bottle sizes; custom for magnum (1.5L), jeroboam (3L), and specialty formats
- Consumer Features: Perforated tear strips for easy opening, self-locking bottom for rapid assembly, carry handles
- Surface Treatments: Water-resistant coating for humid/cold-chain shipping, anti-slip coating for pallet stacking
- Branding Options: Full CMYK litho-laminate, single-color flexo logo, kraft natural finish, foil stamping accents
- Security Features: Tamper-evident tape, security seals, QR code tracking labels, serialized batch numbering
- Assembly: Bobst Expertfold 145 folder-gluer for consistent, high-strength glue seams across production runs
Production Specifications
| Spec | Detail |
|---|
| Corrugator | BHS 2.5m Corrugator — industry-leading high-speed board production |
| Press | KBA Rapida 105 4-color offset + Heidelberg Speedmaster CD 102 7+1 UV |
| Die-Cutting | Bobst Visioncut 106 LER — precision die-cutting for dividers and panels |
| Folder-Gluer | Bobst Expertfold 145 — heavy-duty assembly for corrugated boxes |
| Flute | BC-flute double-wall, 6mm thickness, ECT 44+ lb/in |
| Linerboard | Kraft: 42 lb/msf outer, 33 lb/msf inner, 26 lb/msf medium |
| Dividers | Molded pulp: 100% recycled fiber, compostable, ±0.5mm cell fit |
| Factory | 18,000 sqm (10,000 + 8,000 smart factory, 2025), Foshan, Guangdong |
| Certifications | ISO 9001:2015, FSC-C147399, Sedex SMETA, BSCI |
| Daily Output | 1.7M color boxes + 220,000+ gift boxes |
| Workforce | 80+ skilled workers, 3-shift production capability |
| Experience | 23 years since 2003 |
| MOQ | 500–2000 units; free pre-production samples 7–10 days |
Quality & Transit Testing
| Test | Standard | Target |
|---|
| Edge Crush (ECT) | TAPPI T-811 | 44+ lb/in — every production batch verified |
| Bursting Strength (Mullen) | TAPPI T-810 | Minimum 275 psi |
| Box Compression (BCT) | TAPPI T-804 | 500kg+ top-load stacking capacity |
| Divider Fit | Internal QC Gate | All 12 cells verified for snug ±0.5mm bottle fit |
| ISTA 3A | Full transit simulation | Vibration, drop, compression — zero bottle breakage |
| Drop Test | ISTA 1A, 762mm | 10-face drop sequence — zero structural failure |
| Forklift Access | Internal Protocol | All 4 entry points verified for standard forklift tines |
| Glue Seam | Internal Protocol | ≥90% fiber tear at all glue joints |
| Humidity Conditioning | 50°C / 90% RH / 72hrs | <15% ECT degradation; dividers maintain structural integrity |
Why Choose Bincai
Bincai’s corrugated wine shippers protect millions of bottles annually for wineries across 30+ export markets. With the BHS 2.5m Corrugator, Bobst Visioncut 106 LER die-cutter, and Bobst Expertfold 145 folder-gluer under one roof, we control every stage from paper roll to finished shipper — no subcontracting, no quality gaps. Our ISTA 3A certified lab validates every new design before production, and our ISO 9001:2015 QMS ensures the 10,000th shipper performs identically to the first. Whether you ship 500 bottles to a new market or 50,000 bottles monthly to established distributors, Bincai delivers export-grade protection backed by 23 years of Guangdong manufacturing excellence.
