Product Overview
The custom printed corrugated box for clothing and gift packaging delivers robust protection with premium brand presentation for fashion ecommerce, subscription services, and boutique retail. Manufactured by Guangdong Bincai Color Printing Co., Ltd. โ a Diamond Member on Made-in-China.com since 2015, Audited Supplier with 22 years of experience on an 18,000 sqm (10,000+8,000 smart factory) production floor in Foshan. Our KBA 1050 4-color offset press and flexo post-print lines produce over 1.7 million boxes daily, with ISO 9001:2015 and FSC Chain-of-Custody certifications ensuring consistent quality and sustainable sourcing.
Single-wall E-flute and B-flute corrugated constructions provide crush resistance for garment protection during transit, while full-color offset or flexo printing turns the shipping box into a branded unboxing experience. Self-locking bottoms eliminate tape for a clean retail presentation, and optional tear strips enable easy consumer opening.
Features
- E-Flute & B-Flute Corrugated โ Single-wall construction with E-flute (1.2mm) for lightweight garments or B-flute (2.5mm) for heavier items; BC-flute double-wall available for international shipping
- Full-Color Offset Printing โ CMYK on KBA 1050 4-color press with Pantone spot colors for brand-accurate reproduction on kraft or white-top liner
- Flexo Post-Print โ Cost-effective 1โ3 color flexographic printing for high-volume runs with water-based inks
- Self-Locking Bottom โ Auto-locking base requires no tape or adhesive; assembles in seconds for fulfillment efficiency
- Tear Strip Option โ Integrated tear strip for clean, frustration-free consumer opening without tools
- Kraft & White Exterior โ Natural kraft for eco-branding or white-top liner for vibrant CMYK print quality
- Hot Foil Stamping โ Gold, silver, or copper foil logo accents on lid or side panels for premium branding
- Matte/Gloss Aqueous Coating โ Water-based protective coating resists scuffing during transit and handling
- ISO 9001:2015 Certified Quality โ Statistical process control across all production stages
- FSC Certified Materials โ Chain-of-Custody certified corrugated board from sustainably managed forests
- Free Pre-Production Samples โ 3D structural design within 24 hours; physical samples shipped in 5โ7 days
Applications
| Industry | Application | Recommended Spec |
|---|
| Fashion Ecommerce | Apparel, accessories, shoes | E-flute, white-top liner + CMYK print, self-locking bottom |
| Subscription Boxes | Monthly curated boxes, beauty kits | B-flute kraft, flexo logo, tear strip for unboxing |
| Boutique Retail | Folded garments, scarves, ties | E-flute, full-color offset, ribbon pull insert |
| Gift Fulfillment | Holiday gift sets, corporate gifts | B-flute, foil-stamped logo, tissue-lined interior |
| Cosmetics | Skincare sets, fragrance bundles | E-flute white-top, UV spot coating, custom insert trays |
| Food Gifting | Tea sets, chocolate collections | Food-grade kraft, grease-resistant liner, window patch |
Customization Options
| Option | Available Choices |
|---|
| Flute Type | E-flute (1.2mm), B-flute (2.5mm), BC-flute double-wall (6mm) |
| Style | RSC (regular slotted), self-locking, die-cut custom, mailer with tuck-top |
| Liner | Kraft (natural brown), white-top, coated white, mottled white |
| Print Method | Offset CMYK (KBA 1050), flexo post-print, digital short-run |
| Finishes | Matte/gloss aqueous, soft-touch lamination, spot UV |
| Foil Colors | Gold, silver, rose gold, copper, holographic, matte gold |
| Closure | Self-locking, tear strip, adhesive strip, tuck-top |
| Size Range | 150ร100ร40mm to 600ร400ร200mm |
| Interior | Tissue paper, custom foam inserts, cardboard partitions, ribbon pulls |
| MOQ | 500 units (standard), 1000+ (custom die-cut structure) |
Production Specifications
| Specification | Detail |
|---|
| Press | KBA 1050 4-color offset for liner printing; flexo post-print lines |
| Corrugator | In-house single-face laminator for E/B-flute combining |
| Die-Cutting | Flatbed die-cutter, ยฑ0.5mm precision |
| Gluing | Automatic folder-gluer with self-lock bottom attachment |
| Board Grades | 125gsm/150gsm/175gsm kraft liner; 90โ150gsm fluting medium |
| Adhesives | Water-based starch adhesive, VOC-free |
| Daily Output | 1.7M boxes total (corrugated + folding + rigid lines) |
| Lead Time | 10โ15 days (standard), 18โ25 days (complex print + foil) |
Quality Control
Bincai’s 6-stage QC process for corrugated boxes:
- Raw Material Inspection โ Liner GSM verification, fluting medium moisture content โค8%, burst strength โฅ 200 kPa
- Print Registration โ KBA 1050 inline color density check, ฮE โค 2.0, 100% first-article sign-off
- Die-Cut Accuracy โ Slot depth ยฑ1mm, score line depth ยฑ0.1mm for clean folding
- Glue Bond Test โ Lap joint shear strength โฅ 150 N; 24-hour cure verification
- Assembly Check โ Self-lock mechanism cycle test (50 cycles); dimensional tolerance ยฑ2mm
- Pre-Shipment โ ISTA 1A drop test, burst strength verification, AQL 2.5 sampling per ISO 2859-1
