Premium custom tuck top folding carton with full CMYK offset printing — manufactured by Guangdong Bincai Color Printing Co., Ltd., a full-chain packaging enterprise with 22 years of experience (founded 2003). Our 18,000 sqm Foshan factory (10,000+8,000 smart factory) operates KBA 1050 4-color and Heidelberg 7+1 UV presses, delivering 1.7 million boxes daily. ISO 9001:2015 and FSC certified. The classic tuck-top design offers secure closure with effortless opening — ideal for retail shelf display where end caps and side panels double as brand real estate.
Applications
- Retail shelf packaging for cosmetics, skincare, and personal care products
- Food and confectionery cartons (chocolate, tea, cookies, supplement packaging)
- Consumer electronics accessories (earbuds, cables, phone cases)
- Apparel and fashion accessories (ties, scarves, socks, belts)
- Pharmaceutical OTC and health supplement folding cartons
- Promotional gift-with-purchase and deluxe sample kit packaging
- Trade show giveaway and brand activation kit boxes
Customization Options
- Box Style: Straight tuck end (STE), reverse tuck end (RTE), tuck-top auto-lock bottom, tuck-top with thumb notch, tuck-top with dust flaps
- Paper: 128–200gsm C1S (coated one side) art paper, 250–400gsm SBS (solid bleached sulfate), kraft paper, or black-core premium board
- Printing: CMYK offset (KBA 1050 at 15,000 sheets/hour), Pantone spot colors (up to 6 PMS + CMYK), metallic Pantone inks
- Foil Stamping: Gold, silver, rose gold, copper, holographic — flat stamp, multi-level emboss/deboss combination, registered stamp on die-cut window edge
- Finishes: Matte/gloss lamination, soft-touch velvet coating, spot UV (gloss or matte), aqueous varnish, textured embossing, blind deboss
- Window: Die-cut open window, PET window film, PLA biodegradable film window
- Inserts: Custom die-cut paper dividers, E-flute corrugated platform, vacuum-formed PET tray
- Size: 40×40×20mm to 350×250×100mm — any custom dimensions
- Closure: Friction tuck (standard), tuck with slit-lock, tuck with magnetic coin closure, tuck with Velcro dot
Production Specifications
- Press: KBA Rapida 105 4-color offset at 15,000 sheets/hour + Heidelberg Speedmaster CD 102 7+1 UV for premium runs
- Paper: Greyboard 300–450gsm lined with 128–200gsm art paper; SBS 250–400gsm solid board
- Die-Cutting: Bobst SP 102 E autoplaten die-cutter with ±0.2mm precision; custom steel rule dies
- Foil Stamping: Bobst SP 102 BMA hot foil stamper — multi-zone temperature control, ±0.15mm registration
- Gluing: Automatic folding-gluing line (Bobst Mistral 110) at 100,000 cartons/hour for straight-line; manual for complex lock-bottom
- Daily Capacity: 220,000+ folding cartons
- Lead Time: 7–10 working days new tooling; 5–7 days repeat orders; 3–5 days rush service available
Quality Assurance
- Print Registration: ±0.1mm color-to-color registration on KBA 1050; ±0.15mm on Heidelberg UV
- Foil Adhesion: Sutherland rub test — 50 double rubs with 4-lb weight, zero wear
- Glue Bond: Pull-apart test — fiber tear on ≥95% of bonded area (ASTM D903)
- Tuck Flap Fit: 100% inline inspection — tuck flaps close flush, no bowing or gap
- Window Film Clarity: Light transmission ≥90% (ASTM D1003), haze ≤3%
- Dimensional Tolerance: ±0.5mm on all dimensions; ±0.3mm on critical fit edges
- Scuff Resistance: Sutherland rub test — ≤5% ink transfer after 100 double rubs
- ISO 9001:2015 documented quality gates at prepress, printing, die-cutting, gluing, and final inspection
- FSC Chain-of-Custody certified — full traceability from certified forest to finished carton
- Free pre-production samples in 5–7 working days (freight collect)
Factory
- 22 years of manufacturing since 2003 in Foshan, Guangdong, China
- 18,000 sqm factory (10,000+8,000 smart factory) (commissioned 2025)
- 80+ skilled employees across design, prepress, printing, and finishing
- KBA 1050 4-color + Heidelberg 7+1 UV + Bobst die-cutting + automatic folding-gluing
- Daily capacity: 1.7 million color boxes + 220,000+ folding cartons
- Serving 200+ global brands with consistent quality and on-time delivery
