Double-Wall Corrugated Champagne Shipper with Die-Cut Foam Cradle 6-Bottle Export

ISO 9001FSCMOQ 500🆓 Free Sample

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Double-Wall Corrugated Champagne Shipper with Die-Cut Foam Cradle 6-Bottle Export

Quick Specs

Category	Corrugated mailers
Material	Double-Wall Corrugated / EPE Foam / Kraft Liner
MOQ	500 units
Price	$4.50-12.00/pc
Certification	ISO 9001
Sample	3-5 days
Production	7-15 days

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Corrugated Mailer

Product Overview

The Bincai Double-Wall Corrugated Champagne Shipper solves the most demanding challenge in wine logistics: delivering six glass bottles intact across continents. Built from BC-flute double-wall corrugated with a precision die-cut EPE foam cradle that isolates each bottle with 25mm foam walls between compartments. ISTA 3A certified for international courier transit (DHL, FedEx, UPS), this shipper has been drop-tested at 1.2m on all faces and edges with full bottle weight. The self-locking bottom assembles in seconds without tape, and the tear-strip opening provides a premium unboxing experience for direct-to-consumer champagne sales.

Applications

Industry	Application	Key Benefit
Champagne Houses	Direct-to-consumer holiday gift shipping	ISTA 3A certified, arrives intact every time
Online Wine Retailers	E-commerce wine and champagne fulfillment	Tear-strip opening enhances customer experience
Corporate Gifting	Bulk corporate champagne gift shipments	Custom print branding on exterior
Event & Wedding Planning	Bulk champagne delivery to venues	Self-locking bottom speeds assembly
Wine Clubs & Subscriptions	Monthly champagne club shipments	Consistent sizing fits automated fulfillment
Export & Cross-Border	International champagne shipping	Double-wall construction meets export standards

Customization Options

Option	Available Choices	Details
Flute Type	BC-flute (6mm), EB-flute (4.5mm), B-flute (3mm)	BC-flute standard for maximum protection
Bottle Capacity	1, 2, 3, 6, 12 bottles	Custom foam layouts for any bottle count
Foam Material	EPE (expanded polyethylene), EVA, molded pulp	EPE provides best shock absorption
Foam Density	20kg/m³, 25kg/m³, 30kg/m³	25kg/m³ standard for champagne weight
Exterior Print	Kraft brown, white, full CMYK wrap, custom label	KBA 1050 flexo or offset print on liner
Closure	Self-locking bottom, tape-seal, tear-strip	Tear-strip provides premium unboxing

Production Specifications

Specification	Detail
Board Structure	BC-flute double-wall: 200gsm kraft / 140gsm medium / 200gsm kraft
Foam Cradle	25kg/m³ EPE, die-cut to ±1mm tolerance
Box Dimensions	340 × 230 × 320mm (6-bottle standard)
Empty Weight	1,280g (box + foam)
Loaded Weight Capacity	12kg total (6 × 750ml bottles)
Printing	Flexo 2-color or offset CMYK on outer liner
Quality Standards	ISO 9001:2015, ISTA 3A certified
Edge Crush Test	ECT 48 lb/in (BC-flute)

Quality Assurance

Drop Test: ISTA 3A — 1.2m drop on all 6 faces, 4 edges, 4 corners with zero breakage
Compression Test: Box withstands 350kg top-load compression
Vibration Test: 60-minute random vibration simulating international transit
Climate Conditioning: Tested at -20°C to +50°C with 90% RH
Foam Recovery: EPE foam retains 95%+ thickness after 72-hour compression

Bincai Manufacturing Advantage: 22 years of corrugated packaging expertise. Our Foshan facility produces corrugated shippers on B-flute and BC-flute lines with daily output of 1.5M+ boxes. ISO 9001:2015 certified. MOQ 500 units. Free custom foam cradle samples in 10 business days. Contact us for a quote and ISTA 3A test report.

Why Choose Bincai

22 years · ISO 9001 · FSC Certified · 1.7M boxes/day · 200+ global brands

🏭 Experience	22 years since 2003
📐 Factory	18,000m² (10,000+8,000 smart factory) with KBA & Heidelberg presses
✅ Quality	ISO 9001:2015 certified
🌿 Eco	FSC certified sustainable materials
🚀 Capacity	1.7M+ color boxes + 220K+ gift boxes daily
🎨 Custom	Any size, color, finish, insert
📦 MOQ	500-1000 pcs, trial orders accepted
🆓 Sample	Free pre-production sample (freight collect)
🌍 Shipping	Worldwide DHL/FedEx/UPS/Sea