Double-Wall Corrugated Champagne Shipper with Die-Cut Foam Cradle 6-Bottle Export

Name: Double-Wall Corrugated Champagne Shipper with Die-Cut Foam Cradle 6-Bottle Export
Brand: Bincai
SKU: BINCAI-double-wall-corrugated-champagne-shipper-die-cut-foam-cradle-6-bottle-export
Price: 4.50-12.00 USD
Availability: InStock

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Double-Wall Corrugated Champagne Shipper with Die-Cut Foam Cradle 6-Bottle Export

Quick Specs

Category	Corrugated mailers
Material	Double-Wall Corrugated / EPE Foam / Kraft Liner
MOQ	500 units
Price	$4.50-12.00/pc
Certification	ISO 9001
Sample	3-5 days
Production	7-15 days

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Corrugated Mailer

Product Overview

The Bincai Double-Wall Corrugated Champagne Shipper solves the most demanding challenge in wine logistics: delivering six glass bottles intact across continents. Built from BC-flute double-wall corrugated with a precision die-cut EPE foam cradle that isolates each bottle with 25mm foam walls between compartments. ISTA 3A certified for international courier transit (DHL, FedEx, UPS), this shipper has been drop-tested at 1.2m on all faces and edges with full bottle weight. The self-locking bottom assembles in seconds without tape, and the tear-strip opening provides a premium unboxing experience for direct-to-consumer champagne sales.

Applications

Industry	Application	Key Benefit
Champagne Houses	Direct-to-consumer holiday gift shipping	ISTA 3A certified, arrives intact every time
Online Wine Retailers	E-commerce wine and champagne fulfillment	Tear-strip opening enhances customer experience
Corporate Gifting	Bulk corporate champagne gift shipments	Custom print branding on exterior
Event & Wedding Planning	Bulk champagne delivery to venues	Self-locking bottom speeds assembly
Wine Clubs & Subscriptions	Monthly champagne club shipments	Consistent sizing fits automated fulfillment
Export & Cross-Border	International champagne shipping	Double-wall construction meets export standards

Customization Options

Option	Available Choices	Details
Flute Type	BC-flute (6mm), EB-flute (4.5mm), B-flute (3mm)	BC-flute standard for maximum protection
Bottle Capacity	1, 2, 3, 6, 12 bottles	Custom foam layouts for any bottle count
Foam Material	EPE (expanded polyethylene), EVA, molded pulp	EPE provides best shock absorption
Foam Density	20kg/m³, 25kg/m³, 30kg/m³	25kg/m³ standard for champagne weight
Exterior Print	Kraft brown, white, full CMYK wrap, custom label	KBA 1050 flexo or offset print on liner
Closure	Self-locking bottom, tape-seal, tear-strip	Tear-strip provides premium unboxing

Production Specifications

Specification	Detail
Board Structure	BC-flute double-wall: 200gsm kraft / 140gsm medium / 200gsm kraft
Foam Cradle	25kg/m³ EPE, die-cut to ±1mm tolerance
Box Dimensions	340 × 230 × 320mm (6-bottle standard)
Empty Weight	1,280g (box + foam)
Loaded Weight Capacity	12kg total (6 × 750ml bottles)
Printing	Flexo 2-color or offset CMYK on outer liner
Quality Standards	ISO 9001:2015, ISTA 3A certified
Edge Crush Test	ECT 48 lb/in (BC-flute)

Production Quality & Testing

Test	Standard	Specification
Drop Test	ISTA 3A	1.2m drop all 6 faces + 4 edges + 4 corners, zero breakage
Edge Crush (ECT)	TAPPI T-839	48 lb/in (BC-flute double-wall)
Burst Strength (Mullen)	ISO 2759	≥1,900 kPa (double-wall)
Flat Crush (FCT)	ISO 3035	≥280 kPa
Compression (BCT)	TAPPI T-804	350 kg top-load before failure
Vibration	ISTA 3A	60-min random vibration, international transit simulation
Climate Conditioning	Internal	−20°C to +50°C, 90% RH, 72-hour soak
Foam Recovery	Internal	EPE foam retains ≥95% thickness after 72hr compression
Moisture Content	TAPPI T-412	6–8% at dispatch
Visual Inspection	ISO 2859-1 AQL 2.5 Level II	100% cosmetic inspection: print, glue, foam fitment

Why Choose Bincai for Corrugated Shipping Boxes

23 years of corrugated mastery — established 2003, trusted by wine exporters, e-commerce brands, and subscription services across 60+ countries
Vertical integration — in-house BHS 2.5m corrugator for B/C/E/BC flutes + KBA 1050 flexo/offset printing on liner — zero subcontractor delays
ISTA-certified testing lab — ISTA 3A drop, vibration, and compression testing done in-house with certified reports for your customs documentation
1.7 million boxes daily capacity — dedicated corrugated line processes 1.7M+ shippers/day with capacity for seasonal volume spikes (Lunar New Year, 11.11, holiday season)
Amazon FBA expertise — SIOC (Ships in Own Container) design, FNSKU labeling, frustration-free packaging Tier 1–3 certified
Foam CNC precision — in-house EPE/EVA foam die-cutting with ±1mm tolerance; custom cavity layouts for any bottle count from 1 to 12
Export-grade double-wall — BC-flute (6mm) and EB-flute (4.5mm) constructions exceed ISTA and IATA air freight standards
MOQ 500 — startup-friendly; free foam cradle prototype samples in 5–7 working days

Corrugated Sustainability

70–90% post-consumer recycled content in standard kraft linerboard — among the highest recovery rates of any packaging material
89% recovery rate (North America corrugated recycling) / 83% EU — curbside recyclable, no separation required
Water-based everything — flexo inks, litho inks, adhesives: zero solvent emissions
Carbon-efficient freight — flat-packed shippers achieve 4–6× cube utilization vs pre-assembled boxes, cutting per-unit shipping emissions
Right-sizing service — Bincai engineers analyze your product dimensions and weight to specify optimal flute and board grade, eliminating material waste
Production scrap baled and returned to pulping mills — closed-loop fiber recovery
ISO 14001 alignment — environmental management system in deployment across Foshan facilities

Why Choose Bincai

23 years · ISO 9001 · FSC Certified · 1.7M boxes/day · 200+ global brands

🏭 Experience	23 years since 2003
📐 Factory	18,000m² (10,000+8,000 smart factory) with KBA & Heidelberg presses
✅ Quality	ISO 9001:2015 certified
🌿 Eco	FSC certified sustainable materials
🚀 Capacity	1.7M+ color boxes + 220K+ gift boxes daily
🎨 Custom	Any size, color, finish, insert
📦 MOQ	500-1000 pcs, trial orders accepted
🆓 Sample	Free pre-production sample (freight collect)
🌍 Shipping	Worldwide DHL/FedEx/UPS/Sea