Double-Wall Corrugated E-Commerce Shipper with Perforated Tear Strip ISTA 3A

ISO 9001FSCMOQ 500-1000🆓 Free Sample
Diamond Member Audited Supplier
Double-Wall Corrugated E-Commerce Shipper with Perforated Tear Strip ISTA 3A

Quick Specs

CategoryCorrugated mailers
MaterialBC-Flute / Kraft Liner / White Top / Tear Strip
MOQ500-1000 units
Price$0.80-5.00/pc
CertificationISO 9001, FSC, ISTA 3A
Sample3-5 days
Production7-15 days

Get a Quote

Free quote in 24 hours. Factory visits welcome.

+86-18934352881
qo82@icloud.com

Bincai Corrugated Mailers

Product Overview

The double-wall BC-flute corrugated e-commerce shipper with perforated tear strip is engineered for high-volume DTC and B2B e-commerce operations that demand ISTA 3A-certified protection with a frustration-free customer unboxing experience. Manufactured by Guangdong Bincai Color Printing (founded 2003, Foshan, 18,000 sqm, ISO 9001:2015 & FSC-C147399 certified), this shipper runs on our BHS 2.5m corrugator with in-line flexo printing and die-cutting. Daily output reaches 1.7 million boxes.

Manufacturing Specifications

  • Corrugator: BHS 2.5m (German), double-wall BC-flute, 300 m/min
  • Flute Combination: B-flute (2.5mm) + C-flute (3.5mm) = 6.0mm total
  • Liner Options: 175gsm/200gsm kraft, 200gsm white-top, 250gsm test liner
  • Print: KBA Rapida 105 4-color offset (litho-lam) or flexo (1-3 color)
  • Die-Cutting: Bobst SP 102 BMA/E rotary, ±0.5mm precision
  • Tear Strip: Pre-inserted polypropylene, 3mm width, single-pull opening
  • Daily Output: 1.7M color boxes + corrugated shippers

Customization Options

OptionAvailable Choices
Flute TypeBC (double-wall 6mm), BA (5mm), EB (3.7mm), C (single 3.5mm)
Liner MaterialKraft, white-top, coated white, black kraft, mottled
Print MethodFlexo (1-3 color), litho-lam offset (CMYK), digital
Tear StripSingle, dual (left+right), full perimeter zip-strip
ClosureSelf-locking bottom, crash-lock, RSC with tape
AdhesiveHot-melt (standard), cold-glue, water-based
InteriorDie-cut foam, cardboard partition, air pillow inserts
Size Range150×100×80mm to 600×400×400mm
MOQ500 units (standard), 2000+ (custom die-cut)

ISTA 3A Testing

TestStandardBincai Result
Drop Test10-drop sequenceZero structural failure
VibrationRandom vibration, truck profileNo content damage
CompressionTop-load to failure450+ kg (BC-flute)
Edge Crush (ECT)TAPPI T-81144+ lb/in
Burst (Mullen)TAPPI T-810275+ psi

Applications

IndustryApplicationKey Feature
E-commerceDTC subscription boxesTear strip = no knife/tool unboxing
ElectronicsSmart home devices, routersBC-flute crush protection
BeautySkincare sets, gift collectionsLitho-lam premium print + structure
Food & BeverageWine, spirits, gourmet foodISTA-certified transit protection
ApparelShoes, bags, folded garmentsFBA-ready sizing, flat-ship
IndustrialParts, tools, samplesDouble-wall durability

Sustainability

PracticeDetail
FSC Chain-of-CustodyFull traceability
Recycled ContentUp to 90% in medium/fluting
BHS CorrugatorEnergy-efficient, 300 m/min low-waste
Flat-Pack70% shipping volume reduction
100% RecyclableSingle-stream cardboard recycling

Why Bincai

DifferentiatorDetail
22-Year LegacySince 2003 — 500+ global brands served
18,000 sqm Total10,000 sqm + 8,000 sqm smart factory
BHS 2.5m CorrugatorGerman precision, in-house
ISTA 3A CertifiedTested and documented
ISO 9001 & FSCQuality + sustainability
Free Samples3-5 days (freight collect)

Contact

MOQ 500 units. Trial orders welcome. Free pre-production samples. Lead time 15-25 days. Phone: +86-18934352881 (Mr. Zhou). Email: qo82@icloud.com. Request free quote →

Why Choose Bincai

22 years · ISO 9001 · FSC Certified · 1.7M boxes/day · 200+ global brands

🏭 Experience22 years since 2003
📐 Factory18,000m² (10,000+8,000 smart factory) with KBA & Heidelberg presses
✅ QualityISO 9001:2015 certified
🌿 EcoFSC certified sustainable materials
🚀 Capacity1.7M+ color boxes + 220K+ gift boxes daily
🎨 CustomAny size, color, finish, insert
📦 MOQ500-1000 pcs, trial orders accepted
🆓 SampleFree pre-production sample (freight collect)
🌍 ShippingWorldwide DHL/FedEx/UPS/Sea