Double-Wall Corrugated Wine Shipping Box with Custom Foam Insert (2-Bottle)

ISO 9001FSCMOQ 500🆓 Free Sample
Diamond Member Audited Supplier
Double-Wall Corrugated Wine Shipping Box with Custom Foam Insert (2-Bottle)

Quick Specs

CategoryCorrugated mailers
MaterialBC-Flute Corrugated / EPE Foam Insert / Kraft Liner
MOQ500 units
Price$1.80-4.50/pc
CertificationISO 9001, FSC
Sample3-5 days
Production7-15 days

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Corrugated Mailer

Product Overview

The Bincai Double-Wall Corrugated Wine Shipping Box with Custom EPE Foam Insert is engineered for wineries, wine clubs, and DTC (Direct-to-Consumer) wine e-commerce who need bottles to arrive intact — every time. BC-flute double-wall construction provides structural rigidity that single-wall boxes cannot match, while the precision die-cut EPE foam insert cradles each bottle with 360° shock absorption. ISTA 1A drop-test certified and manufactured at our 18,000 sqm Foshan facility with 1.5 million corrugated boxes daily capacity, this is the shipping solution that serious wine sellers trust for their vintage Bordeaux and cult Napa Cabs alike.

Applications

IndustryApplicationKey Benefit
Wineries & VineyardsDTC wine shipments, wine club quarterly deliveriesISTA-certified protection for high-value vintages
Online Wine RetailE-commerce wine fulfillment, subscription boxesDouble-wall prevents carrier handling damage
Wine Auction HousesAuction lot shipping, collector wine transportFoam insert eliminates bottle-to-bottle contact
Corporate GiftingHoliday wine gift shipments, client appreciationProfessional unboxing reflects brand quality
Wine TourismTasting room carry-out boxes, cellar door packagingCustom printed exterior = mobile billboard
Event & CateringWedding wine shipments, gala dinner logisticsBulk-size variants available (6-bottle, 12-bottle)

Customization Options

OptionAvailable ChoicesDetails
Bottle Capacity1-bottle, 2-bottle, 3-bottle, 6-bottle, 12-bottleCustom sizes for magnum, jeroboam formats
Flute GradeBC-flute (standard, 6mm), BE-flute (heavy, 7mm), B-flute (light, 3mm)BC-flute recommended for <$50 bottles; BE-flute for premium
Foam TypeEPE (standard, 20kg/m³), EPP (premium), molded pulp (eco)EPE recyclable through #4 LDPE stream
Exterior Print1-color flexo (kraft), 2-color, full-color litho labelCustom branding on 2+ panels
ClosureRSC (Regular Slotted Container), HSC (Half Slotted), die-cut auto-lockAuto-lock bottom for fast assembly
AccessoriesTear strip, perforated opening, carry handle, tamper-evident sealTear strip for consumer-friendly unboxing

Production Specifications

SpecificationDetail
Board ConstructionBC-flute double-wall, 6mm caliper
Liner Material200gsm kraft outer / 150gsm kraft inner
Burst Strength1,600 kPa (Mullen) minimum
Edge Crush7.0 kN/m (ECT) minimum
Foam Insert20kg/m³ EPE, die-cut to bottle profile
Printing1-2 color flexographic on kraft
Quality StandardsISO 9001:2015, ISTA 1A certified

Quality Assurance

  • Drop Test: ISTA 1A certified — 10 drops from 760mm on all faces, edges, and corners
  • Compression Test: 350kg+ top-load capacity (empty box)
  • Vibration Test: ISTA 1A random vibration, 60 minutes per axis
  • Foam Density: ±5% density tolerance across production batch
  • Moisture Resistance: Kraft liner treated with water-resistant coating (optional)

Bincai Manufacturing Advantage: 1.5 million corrugated boxes daily from our Foshan factory’s dedicated corrugation line. ISO 9001:2015 certified, FSC Chain-of-Custody. MOQ 500 units. Free custom samples with your logo within 7 business days. ISTA-certified packaging engineering team on staff for custom designs.

Why Choose Bincai

22 years · ISO 9001 · FSC Certified · 1.7M boxes/day · 200+ global brands

🏭 Experience22 years since 2003
📐 Factory18,000m² (10,000+8,000 smart factory) with KBA & Heidelberg presses
✅ QualityISO 9001:2015 certified
🌿 EcoFSC certified sustainable materials
🚀 Capacity1.7M+ color boxes + 220K+ gift boxes daily
🎨 CustomAny size, color, finish, insert
📦 MOQ500-1000 pcs, trial orders accepted
🆓 SampleFree pre-production sample (freight collect)
🌍 ShippingWorldwide DHL/FedEx/UPS/Sea