Gable-Top Folding Carton for Gourmet Food Takeaway Packaging — Bincai Food-Grade
Quick Specs
| Category | Folding cartons |
|---|---|
| Material | Food-Grade SBS C1S/C2S 250-400gsm / PE Barrier Coating / PLA Compostable Coating / Water-Based Adhesive / Optional Window PET 0.3mm |
| MOQ | 1000-3000 units |
| Price | $0.20-0.80/pc |
| Certification | ISO 9001:2015, FSC, FDA 21 CFR 176.170, EU 1935/2004 |
| Sample | 3-5 days |
| Production | 7-15 days |
Get a Quote
Free quote in 24 hours. Factory visits welcome.
+86-18934352881
qo82@icloud.com
Product Overview
The classic gable-top folding carton — the universally recognized shape for premium gourmet food takeaway — engineered for assembly-line efficiency and consumer delight. Manufactured by Guangdong Bincai Color Printing Co., Ltd., a Diamond Member and Audited Supplier on Made-in-China.com with 23 years of experience (founded 2003). The iconic peaked roof with integrated carry handle provides instant brand recognition and practical portability — distinguishable from across a farmers market or café. The self-locking base snaps into place without adhesive, enabling rapid filling on bakery, deli, and confectionery production lines. Food-grade barrier coating protects contents from moisture migration and grease penetration while maintaining full recyclability. Produced on KBA Rapida 105 4-color offset (15,000 sheets/hour) and Heidelberg Speedmaster CD 102 7+1 UV presses across our 18,000 sqm dual-factory complex (10,000+8,000 sqm smart factory, commissioned 2025) in Foshan, Guangdong. Daily output of 1.7 million boxes serves 200+ global food brands.
Applications
| Industry | Use Case | Key Requirements |
|---|---|---|
| Premium Bakery | Artisan bread, croissants, pastries, macarons | Grease-resistant coating; gable handle for customer carry |
| Patisserie & Confectionery | Chocolate truffles, pralines, petit fours | Anti-scuff interior; window option for product visibility |
| Gourmet Deli & Charcuterie | Salami, cheese, olives, antipasti | Moisture barrier; structural rigidity for varied weights |
| Organic Produce | Berries, microgreens, dried fruit, nuts | Compostable PLA coating; FSC board for eco messaging |
| Specialty Coffee & Tea | Whole beans, loose-leaf tea, pyramid sachets | Aroma-preserving barrier; valve window option |
| Catering & Events | Boxed lunches, canapés, dessert platters | High-volume consistency; stackable design |
| Farmers Markets | Honey jars, preserves, handmade goods | Rustic kraft option with soy ink for artisanal appeal |
| Holiday Hampers | Mixed gift sets, Christmas cookie boxes | Foil-stamped seasonal branding; ribbon handle option |
Customization Options
| Option | Available Choices | Details |
|---|---|---|
| Board Material | SBS C1S 250-400gsm (standard), SBS C2S (both sides coated), kraft-back SBS (natural interior), 100% PCR recycled board | SBS preferred for food — bright white, smooth surface |
| Barrier Coating | PE coating (standard), PLA compostable coating, aqueous grease-resistant coating, or uncoated for dry foods | PLA coating is EN 13432 certified for industrial composting |
| Handle Style | Integrated gable handle (standard), twisted paper cord (3mm), grosgrain ribbon, flat die-cut slot, or no handle (box-only) | Handle rated for up to 2kg load |
| Window | Die-cut open window, PET film (0.3mm), anti-fog PET (for refrigerated display), compostable cellulose film (NatureFlex™) | Window lets customers see product before purchase |
| Printing | CMYK offset (KBA 1050) + up to 6 PMS spot colors + Heidelberg 7+1 UV coatings | Full-bleed printing on all visible panels |
| Surface Finish | Matte aqueous coating, gloss aqueous, soft-touch velvet lamination, high-gloss UV spot, or natural uncoated | Soft-touch adds premium tactile experience |
| Hot Foil Stamping | Gold, silver, rose gold, copper, holographic, matte black, matte white | Logo and key brand elements; Bobst BMA ±0.15mm registration |
| Embossing/Debossing | Blind emboss, registered emboss, or foil+emboss combination on gable face | Adds dimensional brand presence |
| Size Range | 500ml (small pastry) to 5L (family meal / hamper) capacity — custom die-cut to any dimensions | 15+ stock sizes for immediate sampling |
| Closure Type | Tuck-in locking tabs (standard), tin-tie fold, adhesive strip for tamper evidence, or magnetic snap | Tamper-evident option critical for food safety |
| Interior | Greaseproof paper liner, compostable PLA insert tray, or unbleached tissue paper | Full interior printing available for brand messaging |
| MOQ | 1,000 units standard; 3,000+ for multi-process (foil + window + barrier) | Tiered pricing at 3,000/5,000/10,000/50,000 |
Production Specifications
| Process | Specification |
|---|---|
| Board | 250-400gsm SBS (FSC certified) — bright white, smooth surface for crisp food imagery reproduction |
| Barrier Coating | PE extrusion coating (15-20μm) or PLA compostable coating (20-25μm) for grease/water resistance |
| Printing Press | KBA Rapida 105 4-color offset (max sheet 720×1050mm) at 15,000 sph — CMYK + Pantone |
| UV Coating | Heidelberg Speedmaster XL 75 7+1 UV — inline spot gloss, matte, and soft-touch UV with instant curing |
| Foil Stamping | Bobst SP 102 BMA flatbed hot foil stamper — temperature 110-130°C, ±0.15mm registration |
| Die-Cutting | Bobst SP 102/106 automatic platen — box blank tolerance ±0.15mm; crease depth calibrated to board thickness |
| Folding/Gluing | Bobst Fuego 110 folder-gluer — 4-corner, 6-corner, and crash-lock capability; 100,000 cartons/hour |
| Inline QC | X-Rite IntelliTrax spectrophotometer for color; 100% camera inspection for print defects; barrier continuity test |
| Daily Output | 220,000+ folding cartons on dedicated food packaging line; 1.7 million total across all lines |
| Lead Time | 7-15 working days for tooling + 15-25 days production (varies by quantity); 7-10 days rush |
Quality Assurance
| Test | Standard/Method | Specification |
|---|---|---|
| Food Contact Safety (FDA) | FDA 21 CFR 176.170 | Compliant for indirect food additives — paper and paperboard components |
| Food Contact Safety (EU) | EU Regulation 1935/2004 | Compliant for food contact materials; migration testing via SGS/Intertek |
| Barrier Integrity | Internal — Cobb test (TAPPI T441) | <20 g/m² water absorption at 60 seconds |
| Grease Resistance | TAPPI T559 (Kit test) | Kit rating ≥8 for PE-coated; ≥6 for PLA-coated |
| Print Registration | Internal | ±0.1mm color-to-color (KBA); ±0.15mm (Heidelberg UV) |
| Color Accuracy | ISO 3664 | ΔE ≤ 2.0 under D65 lighting; inline spectrophotometer verification |
| Die-Cut Accuracy | Internal | ±0.3mm finished carton; ±0.15mm critical fit edges |
| Glue Bond | ASTM D903 | Fiber tear on ≥95% of bonded area — pull-apart test at 23°C/50%RH |
| Handle Strength | Internal | ≥2kg static load for 30 seconds — no tear, no deformation |
| Drop Test | ISTA 1A | 10-drop sequence at 760mm — closure remains secure; contents undamaged |
| ISO 9001:2015 | Full batch traceability from raw material to finished box; AQL 2.5 Level II sampling | |
| FSC Chain-of-Custody | FSC-C147399 — all paper components from responsibly managed forests |
Frequently Asked Questions
Q: Is the gable-top box food-safe for direct contact with unwrapped food? Our SBS board and barrier coatings comply with FDA 21 CFR 176.170 (US) and EU 1935/2004 (Europe) for indirect food contact. For direct contact with fatty or moist foods, we recommend the PE or PLA barrier-coated interior. Full migration testing reports available through SGS or Intertek upon request — standard turnaround 5-7 working days.
Q: What’s the difference between PE and PLA compostable coating? PE (polyethylene) is the industry standard for grease and moisture resistance — it’s food-safe but the coated box must go to standard paper recycling (not composting). PLA (polylactic acid) is a bio-based compostable alternative made from corn starch — the entire box is EN 13432 certified for industrial composting. PLA is slightly more expensive (+15-20%) but preferred by zero-waste and organic brands.
Q: How strong is the gable handle? The integrated gable handle is tested to ≥2kg static load — easily carries a box of pastries, chocolates, or a meal for two. For heavier contents (bottles, jars, hampers), we recommend upgrading to a twisted paper cord handle (3mm, 5kg rated) or die-cut slot with reinforced tabs.
Q: Can I have a window so customers see the food inside? Yes — we offer die-cut open windows, clear PET film (0.3mm), anti-fog PET for refrigerated bakery displays, and compostable cellulose film (NatureFlex™). The window can be arched, circular, rectangular, or custom-shaped to frame your product beautifully. Anti-fog PET is critical for products displayed in chilled cabinets.
Q: What are the MOQ and lead time for a custom gable-top box? MOQ is 1,000 units for standard print; 3,000+ for multi-process (foil stamping + window + barrier coating). Lead time is 7-15 working days for tooling preparation plus 15-25 days production depending on quantity. Rush service available: 7-10 days total with surcharge. Free structural design and 3D mockup within 24 hours.
Q: Can the box be recycled after use? Yes — SBS board is fully recyclable in standard paper streams. PE-coated boxes are recyclable (the coating is removed during repulping). PLA-coated boxes can go to industrial composting facilities (EN 13432). We recommend printing recycling/disposal instructions on the box bottom to guide consumers. All paper is FSC Chain-of-Custody certified.
Why Choose Bincai for Food Packaging
| Advantage | Bincai | Typical Competitor |
|---|---|---|
| Food Safety Certifications | FDA + EU + ISO 9001 + FSC | Single certification or none |
| Experience | 23 years (founded 2003) | 5-10 years |
| Factory Size | 18,000 sqm dual-factory (10,000+8,000 smart factory) | 2,000-5,000 sqm single facility |
| Press Technology | KBA 1050 4-color + Heidelberg 7+1 UV | Single 4-color press |
| Barrier Options | PE, PLA compostable, aqueous grease-resistant — all food-grade | PE only or none |
| Daily Capacity | 220,000+ folding cartons; 1.7M total | 10,000-50,000 boxes |
| Inline QC | X-Rite spectrophotometer + 100% camera inspection | Manual spot check |
| Sampling | Free structural design + 3D mockup (24h) | Charged samples, 10+ days |
| Diamond Member | Made-in-China.com Audited Supplier (on-site verification) | Unverified supplier |
| Compostable Option | EN 13432 certified PLA coating + FSC board | Rarely available |
Factory
- Founded: 2003 — 23 years of food-grade folding carton manufacturing in Foshan, Guangdong, China
- Factory Size: 18,000 sqm dual-factory complex (10,000+8,000 sqm smart factory, commissioned 2025)
- Workforce: 80+ skilled workers including food packaging specialists, QC technicians, and structural designers
- Certifications: ISO 9001:2015, FSC Chain-of-Custody, FDA 21 CFR 176.170, EU 1935/2004
- Production Lines: KBA Rapida 105 4-color offset, Heidelberg Speedmaster CD 102 7+1 UV, Bobst SP 102/106 die-cutters, Bobst SP 102 BMA foil stampers, Bobst Fuego 110 folder-gluer, dedicated food-grade production line
- Daily Output: 220,000+ folding cartons; 1.7 million total across all packaging categories
- Sampling: Free pre-production samples with custom printing — 5-7 working day turnaround; 3D structural design proofs in 24 hours
- Shipping: FOB Shenzhen / Guangzhou; flat-packed in food-grade export cartons; container and LCL options
Contact: qo82@icloud.com | +86-18934352881 | No.6-7 Shunyuan North Rd, Wusha, Daliang, Shunde, Foshan, Guangdong, China
Why Choose Bincai
23 years · ISO 9001 · FSC Certified · 1.7M boxes/day · 200+ global brands
| 🏭 Experience | 23 years since 2003 |
| 📐 Factory | 18,000m² (10,000+8,000 smart factory) with KBA & Heidelberg presses |
| ✅ Quality | ISO 9001:2015 certified |
| 🌿 Eco | FSC certified sustainable materials |
| 🚀 Capacity | 1.7M+ color boxes + 220K+ gift boxes daily |
| 🎨 Custom | Any size, color, finish, insert |
| 📦 MOQ | 500-1000 pcs, trial orders accepted |
| 🆓 Sample | Free pre-production sample (freight collect) |
| 🌍 Shipping | Worldwide DHL/FedEx/UPS/Sea |
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