Product Overview
Bincai’s heavy-duty corrugated TV/monitor shipping box is engineered for the most demanding electronics logistics. Double-wall BC-flute construction delivers exceptional crush resistance (ECT ≥7.5 kN/m), while custom die-cut EPE foam corner blocks cradle the display at its four most vulnerable points. Top and bottom cushion pads absorb vertical impact forces during transit. The self-locking bottom eliminates the need for additional assembly labor, and reinforced H-tape closure ensures the box stays sealed through multi-leg distribution. ISTA 3A certified for parcel delivery and LTL freight environments.
Manufacturing Specifications
- Flute Construction: Double-wall BC-flute (B-flute inner 2.5mm + C-flute outer 3.6mm), combined caliper ~6mm
- Board Grade: Kraft liner 200# / 200# / 200# (42 ECT rated)
- Edge Crush Test: ≥7.5 kN/m (44 lbs/in) — suitable for stacking in warehouse rack systems
- Burst Strength: ≥1,600 kPa (Mullen) — puncture-resistant for mixed-load shipping
- Foam Protection: Die-cut EPE (expanded polyethylene) foam corner blocks, density 28 kg/m³, custom contoured to TV bezel profile
- Closure: Self-locking bottom flaps + reinforced 72mm H-tape top seal
- Printing: 1-2 color flexo (standard) or full-color litho-laminate with UV coating
- Daily Output: 1.5M+ corrugated boxes
- Certifications: ISO 9001:2015, FSC Chain-of-Custody, ISTA 3A drop-tested
Size Range
| Screen Size | Internal Box Dimensions (L×W×H) | Foam Configuration |
|---|
| 32-43 inch | 850×160×570mm | 4 corner blocks + 2 cushion pads |
| 50-55 inch | 1,330×180×830mm | 4 corner blocks + 2 cushion pads |
| 65-75 inch | 1,720×200×1,070mm | 4 corner blocks + 4 cushion pads |
| 80-86 inch | 2,050×220×1,250mm | 6 corner blocks + 4 cushion pads |
Customization Options
| Option | Available Choices |
|---|
| Board Grade | Single-wall B-flute, double-wall BC, triple-wall BCA for ultra-large displays |
| Liner Options | Kraft brown, white-top, coated white for litho-laminate |
| Printing | Flexo (1-3 colors), litho-laminate (full-color CMYK + UV coating) |
| Foam Density | 22, 28, 35 kg/m³ EPE; EVA foam for heavier displays |
| Additional Protection | Edge board inserts, anti-static PE bag, silica gel desiccant pack |
| MOQ | 500 units (standard sizes), 1,000+ (custom die tooling) |
Production Quality
| Test | Standard | Specification |
|---|
| Drop Test | ISTA 3A | 10 drops from 760mm, 6 faces — no damage |
| Stack Compression | Internal | ≥2,000 N before 10mm deformation |
| Edge Crush | TAPPI T-811 | ≥7.5 kN/m CD direction |
| Corner Drop | Internal | 45° corner drop from 1m — foam intact, screen protected |
| Vibration Test | ISTA 3A | 60 min random vibration — no box failure |
| Moisture Content | Internal | 6.5-9.5% board moisture |
Why Choose Bincai
Bincai’s integrated corrugated manufacturing — from single-face production on our in-house corrugator to Bobst die-cutting and litho-lamination — means every TV shipping box is produced under one roof with seamless quality control. ISTA 3A pre-certification eliminates the need for customer-side package testing, accelerating time-to-market for new display product launches. With 22 years of experience, ISO 9001 quality systems, and FSC chain-of-custody certification, Bincai is the packaging partner of choice for leading consumer electronics brands shipping flat-panel displays globally.
