Hexagonal Double-Layer Jewelry Box — Magnetic Closure with Velvet Flocking

The Hexagonal Double-Layer Jewelry Box is a sophisticated six-sided rigid packaging solution engineered for multi-piece jewelry presentation. Manufactured by Guangdong Bincai Color Printing Co., Ltd. at its 18,000 sqm dual-factory complex in Foshan, China, this box combines distinctive hexagonal geometry with practical dual-layer storage. The upper tray features die-cut velvet-lined cavities for rings and earrings, while the lower compartment accommodates necklaces, bracelets, or a watch. The magnetic closure uses four N52 neodymium magnets for secure, satisfying closure, and the exterior can be wrapped in art paper with foil stamping, embossing, or full-color printing via Bincai’s KBA 1050 and Heidelberg 7+1 UV presses.

Applications

Customization Options

• Hexagonal Construction: Precision 120° corner angles with 2.5mm greyboard. Available in 6 standard sizes from 120mm to 250mm flat-to-flat diameter. Custom dimensions available — minimum 80mm, maximum 350mm flat-to-flat.
• Board & Wrap: 2.0mm, 2.5mm, or 3.0mm greyboard. 157g or 200g C2S art paper wrap with gloss, matte, or soft-touch aqueous coating. FSC-certified board available.
• Printing: Full-color CMYK offset (KBA 1050) + UV spot and metallic inks (Heidelberg 7+1). Geometric patterns, floral motifs, marble textures, or custom designs. Pantone spot color matching with ΔE ≤ 2.0.
• Surface Finishes: Hot foil stamping (gold, silver, rose gold, copper, holographic) on lid center and edges. Deep embossing/debossing for brand logos. Spot UV for selective gloss accents. Soft-touch velvet-feel lamination.
• Closure: Four N52 neodymium magnets (8mm dia.) — hidden mounting with fabric cover. Magnetic lid-to-base alignment with satisfying click. Optional satin ribbon hinge for traditional presentation.
• Interior Tray: Removable upper tray with die-cut velvet-lined cavities (2–6 compartments). Lower compartment with full velvet lining. Tray removal via satin ribbon pull-tab. Custom cavity shapes: ring slot, earring card, necklace loop, watch pillow.
• Velvet Flocking: 0.8mm pile electrostatic flocking — available in black, white, cream, grey, navy, burgundy, emerald, royal blue, and custom Pantone-matched colors. Solvent-free process.
• Sizing: 120/150/180/200/220/250mm flat-to-flat diameters. Interior depth: 40mm upper tray + 30mm lower compartment (standard). Custom depths available.

Production Specifications

Quality Assurance

Seven-Stage QC Gates

1. Incoming Material Inspection — greyboard grammage, velvet pile density, magnet grade (N52 gauss meter verification), art paper whiteness
2. In-Process Printing — spectrophotometer color check every 500 sheets, ΔE ≤ 2.0, Prinect registration monitoring
3. Hexagonal Die-Cutting — precision angle check (120° ±0.1°), dimensional verification ±0.5mm flat-to-flat, crease depth consistency
4. Foil Stamping & Embossing — registration ±0.15mm on hexagonal surface, foil adhesion tape test, embossing depth ±0.1mm
5. Tray & Interior Assembly — cavity alignment check, velvet bond peel test, tray fit test (10 insert/remove cycles), magnet polarity verification
6. Finished Goods Audit — AQL 2.5 (major), AQL 1.5 (critical) per ANSI/ASQ Z1.4, full functional test, color match under D65, lid alignment ≤ 0.5mm
7. Pre-Shipment Inspection — random sample pull Level II, packaging integrity, barcode/label verification

Sustainability & Compliance

Why Choose Bincai?

Hexagonal box construction demands precision beyond standard rectangular packaging — the 120° corner angles, multi-faceted lid alignment, and tray-to-base fit require specialized die-making and assembly expertise. Bincai’s 22 years of rigid box manufacturing includes extensive experience with non-rectangular geometries, supported by CNC die-making equipment and a dedicated complex-geometry assembly line. Unlike rectangular box specialists who treat hexagonal boxes as edge cases, Bincai has production-tested workflows for six-sided, octagonal, triangular, and custom geometric packaging — delivering consistent quality across every facet.

Factory Facts: Founded 2003 | 22 years | 18,000 sqm (10,000 + 8,000 smart factory) | 1.7M boxes/day | KBA 1050 + Heidelberg 7+1 UV | ISO 9001 & FSC | Foshan, Guangdong, China

Shipping: Flat-packed design reduces freight volume by 55% vs. pre-assembled hexagonal boxes. Standard lead time 12–16 days. Free samples in 5–7 days.

FAQ

Q: Can the hexagonal box be produced in different sizes? A: Yes — we offer 6 standard sizes from 120mm to 250mm flat-to-flat diameter. Custom sizes between 80mm and 350mm are available with a one-time die setup fee. Interior tray cavity layout is fully customizable to your product dimensions.

Q: What makes the hexagonal construction different from rectangular boxes? A: Hexagonal boxes require precision 120° corner angles with ±0.1° tolerance to ensure the lid aligns perfectly with the base on all six sides. Our CNC die-making and dedicated complex-geometry assembly line ensure consistent alignment that rectangular box processes cannot achieve.

Q: Can the upper tray be customized for specific jewelry items? A: Absolutely — we design die-cut tray cavities to your exact product dimensions. Common layouts include: 2 ring slots + 1 earring card, 1 necklace loop + 1 bracelet groove, or 6 ring slots for ring sets. We can also include a watch pillow in the lower compartment.

Q: What are the minimum quantity and lead times? A: MOQ is 500 units per design. Sample turnaround: 5–7 days with free pre-production samples. Production lead time: 12–16 days for standard hexagonal boxes with trays. Rush orders of 300+ units available at 7-day turnaround with surcharge.

Q: Is the hexagonal box available without the jewelry tray for other product types? A: Yes — the hexagonal box can be produced as a single-compartment box without the upper tray for confectionery, candles, tea, cosmetics, or any product. We can also add die-cut foam inserts, satin pillows, or custom dividers for non-jewelry applications.