Description
The hexagonal rigid paper box with custom foam insert stands apart from standard rectangular packaging — the distinctive six-sided geometry creates instant shelf differentiation and a premium unboxing experience that customers remember. Manufactured by Guangdong Bincai Color Printing Co., Ltd., a full-chain packaging enterprise with 22 years of experience (founded 2003), on KBA 1050 4-color offset presses and Heidelberg 7+1 UV press in our 18,000 sqm (10,000+8,000 smart factory) ISO 9001:2015 & FSC certified factory. Daily output 1.7 million boxes.
The hexagonal shape requires precision die-cutting and case-making expertise — our specialized hexagonal wrapping and assembly lines ensure consistent geometry across production runs, with tight tolerances on all six panels. The custom EVA or PU foam insert is precision die-cut to cradle your product securely, preventing movement during transit while showcasing it elegantly upon opening. Available with magnetic closure, ribbon pull, or friction-fit lid options.
Features
- Distinctive Hexagonal Shape — Six-sided geometry differentiates your product on retail shelves and in unboxing content; ideal for brands seeking unique packaging identity
- Rigid 2mm Greyboard Construction — Dense 800–1600 gsm greyboard wrapped in art paper, specialty stock, or fabric for luxury weight and feel
- Custom Die-Cut Foam Insert — Precision-cut EVA or PU foam tailored to your product dimensions; available in black, white, charcoal, or custom colors with velvet flocking
- KBA 1050 4-Color Offset Printing — High-speed CMYK with Pantone spot color matching for vibrant, brand-accurate reproduction on hexagonal panels
- Heidelberg 7+1 UV Coating — Soft-touch, gloss, or matte UV finishes with inline curing for premium tactility and scratch resistance
- Magnetic Closure Option — Hidden neodymium magnets for a clean exterior profile and satisfying snap-close action
- Hot Foil Stamping — Gold, silver, rose gold, or holographic foil on lid, base, or individual panels
- Embossing & Debossing — Dimensional textures for logos, patterns, and decorative elements across hexagonal surfaces
- Sustainable Materials — FSC-certified greyboard and art paper; fully recyclable; soy-based inks available
- Low MOQ — 500–1000 unit minimum with trial orders accepted; free pre-production samples
Applications
- Luxury candle and home fragrance packaging
- Premium cosmetics and skincare gift sets
- High-end confectionery and gourmet food gifting
- Limited edition product launches and seasonal collections
- Corporate VIP gift presentations
- Wedding favor and special occasion packaging
- Collectible and commemorative item boxes
Customization Options
- Dimensions — Custom hexagonal sizes; common ranges from 80mm to 300mm across flats
- Material — Art paper (128–200 gsm), specialty metallic/pearlescent paper, linen, or fabric-wrapped
- Finishing — Matte/gloss lamination, soft-touch coating, spot UV, aqueous varnish
- Foil Colors — Gold, silver, rose gold, copper, holographic, matte gold, matte silver
- Closure Type — Magnetic lid, ribbon tie, friction-fit, or hinged with clasp
- Foam Insert — EVA (density 38–60 shore), PU foam, velvet-flocked foam; single or multi-cavity
- Interior Lining — Velvet, satin, suede, or flocked paper in any Pantone-matched color
- Printing — CMYK offset with up to 4 Pantone spot colors; full-wrap or panel-specific design
Production Specifications
- Presses — KBA 1050 4-color offset (CMYK) + Heidelberg 7+1 UV (inline spot coatings)
- Board — 800–1600 gsm greyboard core; 128–200 gsm art paper wrap
- Foam — EVA foam 38–60 shore hardness; die-cut to ±0.5mm tolerance
- Hexagonal Wrapping — Specialized case-making jigs for consistent 120° internal angles and tight seam alignment
- Assembly — Semi-automatic hexagonal case-making and foam insertion lines
- QC — 100% inspection on panel alignment, foam fit, magnet function, and print registration
- Certifications — ISO 9001:2015, FSC Chain of Custody
Factory
| Specification | Detail |
|---|
| Factory Size | 18,000 sqm (10,000+8,000 smart factory) |
| Years in Business | 22 years (founded 2003) |
| Daily Output | 1.7 million boxes |
| Primary Presses | KBA 1050 4-color, Heidelberg 7+1 UV |
| Certifications | ISO 9001:2015, FSC Chain of Custody |
| Location | Foshan, Guangdong, China |
| Specializations | Rigid gift boxes, hexagonal boxes, foam insert packaging, magnetic closure boxes, luxury custom shapes |
| Sampling | Free pre-production samples with 3D digital proof in 24 hours |
| Shipping | FOB Shenzhen / Guangzhou; container and LCL options |
Request Free Quote → — response within 24 hours. Factory visits welcome.
