Hexagonal Tea Chest Gift Box with Wooden Handle — Premium Tea Packaging

Guangdong Bincai Color Printing Co., Ltd. (founded 2003) brings 22 years of premium rigid box manufacturing excellence to this hexagonal tea chest gift box — a distinctive six-sided design with a solid wood carrying handle that elevates tea gifting to a luxury experience. The hexagonal geometry creates a striking shelf presence that standard rectangular boxes cannot match, while the magnetic closure and velvet-flocked interior ensure tea bags, loose-leaf pouches, or tea accessories are presented with gallery-quality refinement.

Manufactured in our 18,000 sqm dual-factory in Foshan, Guangdong, each box leverages our KBA Rapida 105 4-color offset press for precise decorative printing and the Heidelberg Speedmaster CD 102 7+1 UV press for gold-foil accents and spot UV highlights on the lid panels. The solid wood handle — available in beech, bamboo, or walnut finish — is precision-machined and securely affixed with reinforced mounting. Inside, a CNC-milled EVA foam insert (45 Shore A, ±0.5mm tolerance) provides perfectly sized compartments for tea bags, sachets, honey sticks, or tea tools, while electrostatic velvet flocking in black, cream, or burgundy provides a luxurious tactile experience.

Key Design Features: Unique hexagonal shape for standout shelf presence • Solid wood carrying handle (beech/bamboo/walnut) with reinforced mounting • Magnetic closure with N35 neodymium magnets • Gold, silver, or copper foil stamping on lid panels • EVA foam insert with CNC-milled tea bag compartments • Velvet flocked interior with zero bald spots • Optional debossed tea leaf pattern on lid.

Applications

Customization Options

• Board Construction: 2.0–3.0mm greyboard (1200–1600gsm) with precision die-cut hexagonal panels and mitered corners, PVA cold-glued art paper wrap (157–250gsm)
• Wooden Handle: Solid beech, bamboo, or walnut; natural, stained, or painted finish; reinforced mounting with metal or hidden screw attachment
• Printing & Decoration: Offset CMYK + spot colors via KBA 1050; gold, silver, copper foil stamping via Bobst SP 102 BMA (±0.15mm registration); debossed tea leaf or brand pattern
• Surface Finish: Gloss lamination, matte lamination, soft-touch velvet lamination, or spot UV highlights on decorative motifs
• Interior: Electrostatic velvet flocking (black, cream, burgundy, green) + CNC-milled EVA foam insert (45 Shore A, ±0.5mm, 2–12 compartments) or satin ribbon-lined
• Closure: Hidden N35 neodymium magnet pairs (pull force 8–12N) with optional ribbon pull tab
• Size Range: 200×175×80mm to 300×260×120mm (measured across hexagonal flats); custom sizes with new tooling
• Compartments: 2–12 custom-configurable foam cavities for tea bags, sachets, honey sticks, tea spoons, or infusers

Production Specifications

Production Quality & Testing

Seven-Stage Quality Control Gates

Sustainability & Compliance

Why Choose Bincai for Tea Packaging

• 22 years of luxury packaging expertise — established 2003, trusted by premium tea brands across 60+ countries for tea chest and gift set packaging
• 18,000 sqm integrated facility — 10,000 sqm main plant + 8,000 sqm smart factory (2025 expansion) with dedicated assembly lines for specialty shapes
• Heidelberg 7+1 UV + Bobst SP 102 BMA hot foil — gold, silver, and copper foil stamping with ±0.15mm registration for luxurious tea brand presentation
• In-house wooden handle fabrication — precision-machined solid beech, bamboo, or walnut handles with reinforced mounting tested to 12kg load
• CNC foam milling ±0.5mm — custom EVA foam inserts for tea bags, honey sticks, infusers, and tea spoons in custom-configured compartments
• 1.7 million boxes daily capacity — 220,000+ rigid boxes/day with dedicated specialty shape production lines
• FSC & ISO 9001 certified — full compliance documentation for EU/US import clearance
• MOQ 500 — startup-friendly minimums with free pre-production samples in 5–7 working days

Factory Facts: Founded 2003 | 22 years | 18,000 sqm (10,000 + 8,000 smart factory) | 1.7M boxes/day | KBA 1050 + Heidelberg 7+1 UV | ISO 9001 & FSC | Foshan, Guangdong, China

FAQ

Q: Can the hexagonal tea chest accommodate different tea bag sizes and formats?

A: Yes. The CNC-milled EVA foam insert is custom-configured to your exact tea bag dimensions — from standard rectangular bags (60×50mm) to pyramid sachets and round tea cakes. We can mix different cavity sizes within the same insert for sampler collections (e.g., 4 large cavities for loose-leaf pouches + 8 small cavities for tea bags). Simply send us your tea bag dimensions and desired layout, and we’ll design the insert accordingly.

Q: What wood options are available for the handle?

A: Three standard options: solid beech (natural light tone, most economical), bamboo (eco-friendly, FSC-certified), and walnut (dark premium finish, highest perceived value). All handles are sanded smooth, sealed with a food-safe clear coat, and load-tested to 12kg. Custom wood species and finishes are available at 1,000+ MOQ.

Q: Is the hexagonal shape more expensive than a standard rectangular box?

A: The hexagonal shape requires a custom die-cutting die (one-time tooling cost, typically $150–300 depending on size) and slightly more assembly labor due to the six-sided construction. The per-unit cost premium is approximately 15–25% over an equivalent rectangular rigid box. However, the distinctive shelf presence typically delivers 3–5× higher perceived value, making it an excellent investment for premium tea brands. Our team can provide a cost comparison for your specific size requirements.

Q: Can the tea chest be used for tea accessories instead of tea bags?

A: Absolutely. Many of our clients use the hexagonal tea chest for tea accessories — glass infuser bottles, tea spoons, honey dippers, tea strainers, and porcelain cups. The CNC foam insert can be configured with precision cavities for any accessory shape. We’ve also produced model with a removable foam layer, allowing the chest to double as a keepsake box after the tea is consumed.

Q: What’s the minimum order quantity and lead time?

A: MOQ is 500 units for standard sizes using our existing hexagonal tooling. For custom sizes requiring new die fabrication, MOQ is 1,000 units. Standard lead time is 10–14 working days. Free pre-production samples are provided within 5–7 working days. Rush orders (7–10 days) are available subject to line capacity.

View on Made-in-China.com →