Magnetic Closure Cosmetic Skincare Set Box 5-Piece Foam Tray
Quick Specs
| Category | Magnetic closure boxes |
|---|---|
| Material | Greyboard 2mm + 157gsm Art Paper / Soft-Touch Matte Lamination / EVA Foam Insert |
| MOQ | 500-2000 units |
| Price | $3.00-9.00/pc |
| Certification | ISO 9001, FSC |
| Sample | 3-5 days |
| Production | 7-15 days |
Get a Quote
Free quote in 24 hours. Factory visits welcome.
+86-18934352881
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Product Overview
A premium magnetic-closure rigid box designed specifically for 5-piece cosmetic and skincare gift sets. The custom die-cut EVA foam tray cradles each product (serum bottles, cream jars, toner, etc.) with precision-fit cavities that prevent movement during shipping and create a striking unboxing reveal. Soft-touch matte lamination on the exterior delivers a velvety tactile experience, while gold foil hot-stamped branding on the lid communicates luxury. Manufactured at Guangdong Bincai Color Printing Co., Ltd. with in-house die-cutting, lamination, and assembly.
Manufacturing Specifications
- Board: 2.0mm greyboard covered in 157gsm C1S art paper with soft-touch matte lamination
- Foam tray: 15mm EVA foam, density 45kg/m³, CNC die-cut to product silhouettes
- Closure: N35 neodymium magnets (4×) embedded in side walls — 2.5kg total holding force
- Printing: CMYK offset on KBA 1050 4-color press + gold foil hot stamping on Heidelberg 7+1 UV
- Lamination: Soft-touch matte (BOPP 18-micron), fingerprint-resistant
- Daily output: 1.7 million boxes total factory capacity
- Foam options: Black/white EVA, flocked foam, velvet-lined cavities, or satin-covered foam
Applications
| Industry | Product Category | Typical Use |
|---|---|---|
| Skincare | 5-step daily routine | Cleanse, tone, serum, moisturize, eye care gift sets |
| Cosmetics | Brand launch collections | VIP gift packaging, influencer PR boxes |
| Fragrance | Eau de parfum + body lotion | Coordinated scent layering gift boxes |
| Beauty Subscription | Monthly discovery sets | Reusable rigid box, refillable foam inserts |
| Travel Retail | Duty-free cosmetic sets | Compact rigid box with TSA-compliant sizing |
| Spa & Wellness | Professional treatment kits | Logo-embossed luxury packaging for spa retail |
| Corporate Gifting | Employee/partner appreciation | Branded skincare gift boxes with custom ribbon pull |
| Holiday & Seasonal | Christmas/Valentine limited editions | Festive foil-stamped seasonal collections |
Customization Options
| Feature | Standard | Upgrade |
|---|---|---|
| Tray Configuration | 5-piece die-cut | Custom cavity layout for any bottle/jar shape |
| Exterior Finish | Soft-touch matte | Spot UV, holographic foil, or pearlescent coating |
| Logo Application | Gold foil stamping | Multi-level embossing + foil |
| Foam Color | Black EVA | Color-matched foam to brand palette |
| Box Size | Custom to product dimensions | Magnetic window lid, ribbon pull |
Quality Assurance
| Test | Method / Standard | Acceptance Criteria |
|---|---|---|
| Magnet Retention | Digital force gauge, 100% batch | ≥2.5kg total holding force |
| Foam Fit Tolerance | CNC routing QA-MAG-012 | ±0.3mm cavity precision |
| Soft-Touch Abrasion | Sutherland Rub Test, 100 cycles | No visible surface wear |
| Lamination Adhesion | ASTM F2252 cross-hatch | 0% delamination |
| Drop Test | ISTA 3A — 1.2m free-fall, 10 drops | Product intact, lid secure |
| Hinge Cycle | 5,000 open/close cycles | No magnet weakening, lid alignment maintained |
| Color Consistency | X-Rite eXact — ΔE vs. master | ΔE ≤ 2.0 |
| AQL Sampling | ISO 2859-1 Level II | AQL 2.5 (major), AQL 1.0 (minor) |
| ISO 9001:2015 | Full lot traceability | Greyboard sheet to finished box |
FAQ
Q: Can the foam tray be reconfigured for different bottle shapes and sizes? A: Yes. The EVA foam tray is fully customizable via our in-house CNC routing center. You provide product dimensions (diameter, height, cap style) and we produce precision-fit cavities with ±0.3mm tolerance. Lead time for new tray tooling: 5–7 days for sampling, 10–14 days for production.
Q: What is the difference between EVA foam and flocked foam inserts? A: EVA foam (45kg/m³ density, available in black or white) provides a precise, clean technical look ideal for modern skincare brands. Flocked foam (velvet-over-foam) adds a plush luxury feel and is preferred for high-end cosmetic brands. Both options are CNC die-cut and available in the same lead time.
Q: Can the soft-touch finish withstand high-humidity environments like bathrooms? A: Yes. The soft-touch BOPP 18-micron matte lamination is moisture-resistant and passes 100-cycle Sutherland Rub Testing with no visible wear. For extreme humidity environments, we offer an optional aqueous over-coat layer for enhanced moisture protection.
Q: What is the MOQ for custom color-matched foam? A: MOQ is 500 units for standard black or white EVA. For custom color-matched foam (matched to your brand’s Pantone), MOQ increases to 1,000 units due to material minimums from our foam suppliers.
Q: How are the magnets secured — can they come loose during shipping? A: Each N35 neodymium magnet (4 per box) is mechanically embedded into the greyboard cavity during assembly, not surface-glued. This provides 2.5kg total holding force and survives 1.2m ISTA 3A drop testing without magnet displacement. We perform a 50-piece batch pull test every shift to verify magnet retention.
Factory Facts
Factory Facts: Founded 2003 | 23 years | 18,000 sqm (10,000 + 8,000 smart factory) | 1.7M boxes/day | KBA 1050 + Heidelberg 7+1 UV | ISO 9001 & FSC | Foshan, Guangdong, China
Why Choose Bincai
Guangdong Bincai Color Printing brings 23 years of rigid box manufacturing expertise to every project. Operating from an 18,000 sqm campus (10,000 sqm main factory + 8,000 sqm smart factory in Gaobu) with daily output of 1.7 million boxes, we combine KBA 1050 offset printing, Heidelberg 7+1 UV foil stamping, and in-house CNC foam routing to deliver cosmetic packaging that protects your product and amplifies your brand. ISO 9001 and FSC certified.
Seven-Stage QC Gates
Every magnetic closure cosmetic box passes through seven dedicated quality checkpoints before shipment, ensuring retail-ready cosmetic packaging consistency across all production runs.
| Gate | Stage | Inspection Focus | Equipment |
|---|---|---|---|
| G1 | Incoming Material | Greyboard thickness 2.0mm ±0.1, art paper 157gsm, EVA foam density 45kg/m³ | Digital caliper, GSM balance |
| G2 | Printing | CMYK color accuracy vs approved Pantone proof, dot gain, registration | X-Rite eXact spectrophotometer, ΔE ≤ 2.0 |
| G3 | Lamination & Foil Stamping | Soft-touch matte BOPP adhesion, gold foil coverage, surface defect scan | Sutherland Rub Tester, 100-cycle abrasion test |
| G4 | Die-Cutting & Board Assembly | Board scoring precision, hinge alignment, magnet pocket routing depth | Bobst Novacut 106-E, laser alignment jig |
| G5 | Magnet Installation | N35 neodymium pull force per magnet, mechanical seating verification | Digital force gauge, pull force 2.5–5.0 N per magnet |
| G6 | Foam Tray Fitting | EVA cavity dimensional accuracy, product fit test, cushioning integrity | CNC routing QC template, ±0.3mm tolerance check |
| G7 | Final Audit & Packing | Visual defects, 5,000-cycle hinge test, drop test, AQL batch sampling | ISTA 1A drop test 1.2m, AQL 2.5 major / 1.0 minor (ISO 2859-1 Level II) |
Sustainability & Compliance
Guangdong Bincai is committed to environmentally responsible cosmetic packaging production across our 18,000 sqm dual-factory campus.
| Initiative | Detail |
|---|---|
| FSC Certified Greyboard | 100% of greyboard sourced from FSC Chain-of-Custody certified mills |
| Water-Based PVA Adhesive | Zero-VOC water-based polyvinyl acetate adhesive for all lamination and box assembly |
| Soy-Based Ink | Vegetable and soy-based offset inks on KBA Rapida 105, replacing petroleum-based formulations |
| 95% Paper Waste Recycling | On-site baling and recycling of greyboard trim, paper offcuts, and rejected sheets |
| LED Factory Lighting | Full LED retrofit across 18,000 sqm campus — 40% energy reduction vs fluorescent |
| REACH Compliant | All materials and finishes verified compliant with EU REACH regulation (EC 1907/2006) |
Ready to Start?
Send us your skincare product dimensions (bottle diameters, jar heights, cap styles) for a free 5-piece EVA foam tray prototype in 5–7 days. We CNC-route the foam to your exact product silhouettes with ±0.3mm precision — test the soft-touch matte finish, gold foil branding, and magnetic unboxing experience on your own products before committing to production. → Get your quote
Why Choose Bincai
23 years · ISO 9001 · FSC Certified · 1.7M boxes/day · 200+ global brands
| 🏭 Experience | 23 years since 2003 |
| 📐 Factory | 18,000m² (10,000+8,000 smart factory) with KBA & Heidelberg presses |
| ✅ Quality | ISO 9001:2015 certified |
| 🌿 Eco | FSC certified sustainable materials |
| 🚀 Capacity | 1.7M+ color boxes + 220K+ gift boxes daily |
| 🎨 Custom | Any size, color, finish, insert |
| 📦 MOQ | 500-1000 pcs, trial orders accepted |
| 🆓 Sample | Free pre-production sample (freight collect) |
| 🌍 Shipping | Worldwide DHL/FedEx/UPS/Sea |
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