Product Overview
A premium magnetic closure gift box featuring a removable insert tray — the ultimate packaging solution for multi-product gift sets, sampler collections, and curated brand experiences. The removable tray allows customers to lift out the entire product array in one elegant motion, often revealing a second layer beneath for dramatic unboxing. Manufactured at Guangdong Bincai Color Printing Co., Ltd. (founded 2003) in our 18,000 sqm dual-factory complex (10,000+8,000 sqm smart factory), each box combines Heidelberg 7+1 UV press printing with precision hand assembly and rigorous quality control. With 22 years of rigid box expertise and 1.7 million boxes produced daily, Bincai serves luxury brands across 30+ countries.
Applications
- Luxury Skincare Gift Sets: Multi-product serum, cream, and treatment collections with individual cavity inserts
- Fragrance Discovery Sets: Curated mini fragrance collections with foam or velvet tray cavities
- Premium Tea Collections: Artisan tea sampler sets with individual tea pouch or canister compartments
- Corporate Gift Boxes: Executive gift sets with branded removable tray for pens, accessories, and premium items
- Wedding Party Favors: Multi-piece favor boxes with tray for jewelry, chocolates, and keepsakes
- Jewelry Multi-Piece Sets: Necklace + earring + bracelet coordinated sets with dedicated velvet cavities
- Artisan Chocolate Assortments: Premium chocolate collections with food-safe tray cavities
- Limited-Edition Brand Collaborations: Special release packaging with collectible removable tray
Customization Options
| Option | Available Choices |
|---|
| Box Size | 150×150×50mm to 450×350×120mm — fully custom dimensions; tray fits with 2mm clearance |
| Tray Layers | Single tray, double stacked trays (lift-out reveal), or tray + base compartment |
| Cavities per Tray | 1–12 cavities — square, rectangular, circular, or custom contour; depth 10mm–80mm |
| Tray Lining | Velvet flocking (12+ colors), satin fabric (40+ colors), suede-effect paper, or custom-printed paper wrap |
| Box Construction | 2.5mm rigid greyboard core (up to 3.0mm for large sizes), 157gsm art paper exterior wrap |
| Exterior Finish | Matte lamination + spot UV, soft-touch velvet coating, linen-textured paper, leatherette (PU) |
| Foil Stamping | Gold, silver, rose gold, copper, holographic — on lid exterior, tray surface, or interior base |
| Magnetic Closure | 4–6 concealed N52 neodymium magnets (10mm × 1.5mm), 1.5kg total hold force, ±0.3mm alignment |
| Ribbon Pull | Satin or grosgrain ribbon pull-tab for easy tray removal in custom color |
| Inside Print | Full CMYK inside lid printing for branded unboxing moments |
| Sustainability | FSC-certified greyboard, soy-based inks, water-based adhesive, plastic-free construction option |
Production Specifications
- Press: Heidelberg Speedmaster CD 102 7+1 UV press — CMYK + spot color + UV coating in single pass
- KBA Offset: KBA Rapida 105 4-color at 15,000 sheets/hour for high-volume wrap sheet production
- Board Core: Rigid greyboard 1200–1600gsm, PVA cold-glued with precision-mitered corners (±0.3mm)
- Tray Die-Cutting: Bobst flatbed die-cutter — cavity tolerance ±0.5mm, crease depth calibrated to board thickness
- Tray Flocking: Electrostatic velvet flocking at 1.0–1.5mm fiber length, ≥95% coverage density
- Foil Stamping: Bobst SP 102 BMA — temperature 110–130°C, dwell 0.5–1.0s, multi-pass for multi-color foil
- Assembly: Semi-automatic rigid box wrapping line + manual tray insertion + magnet alignment QC
- Daily Capacity: 220,000+ rigid magnetic closure boxes; 1.7M total across all product lines
- Lead Time: 12–18 days new tooling; 8–12 days repeat order; 5–7 days rush with surcharge
Quality Assurance
| Test | Standard | Specification |
|---|
| Lid Alignment | Internal | Lid-to-base gap ≤0.5mm around entire perimeter; flush-close magnet engage |
| Magnet Pull Force | Internal | ≥6.0 N per N52 magnet pair; 100% inspection per box |
| Tray Fit Tolerance | Internal | ±1.0mm clearance between tray and box interior walls — smooth lift-out |
| Cavity Accuracy | Internal | ±0.5mm die-cut tolerance; each cavity tested with product gauge |
| Flocking Adhesion | Internal | Cross-hatch tape test: zero fiber shedding after 3M 600 tape peel |
| Foil Rub Resistance | Sutherland | 50 double rubs at 4-lb weight — zero visible wear |
| Color Accuracy | ISO 3664 | ΔE ≤2.0 under D65 lighting; X-Rite spectrophotometer verified |
| Cycle Testing | Internal | 16 quality checkpoints; 5+ open/close cycles per box in final inspection |
| ISO 9001:2015 | Full traceability from raw material to finished box; AQL 2.5 Level II sampling | |
Factory
- Founded: 2003 — 22 years of rigid box manufacturing in Foshan, Guangdong, China
- Factory Size: 18,000 sqm dual-factory complex (10,000+8,000 sqm smart factory, expanded 2025)
- Workforce: 80+ skilled employees across design, die-making, printing, rigid box assembly, and QC
- Certifications: ISO 9001:2015 quality management, FSC Chain-of-Custody (sustainable forestry)
- Production Lines: Heidelberg 7+1 UV press, KBA 1050 4-color offset, Bobst flatbed die-cutters, Bobst SP 102 BMA foil stampers, automatic rigid box wrapping lines
- Daily Output: 220,000+ rigid boxes; 1.7 million total across all packaging categories
- Sampling: Free pre-production samples with custom printing — 5–7 working days; 3D digital proofs in 24 hours
- Shipping: FOB Shenzhen / Guangzhou; flat-pack or assembled; container and LCL options
Contact: qo82@icloud.com | +86-18934352881 | No.6-7 Shunyuan North Rd, Wusha, Daliang, Shunde, Foshan, Guangdong, China
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