
Product Overview
The Bincai Premium Shoulder-Neck Rigid Gift Box redefines luxury spirits gifting with a sculpted architectural silhouette — the recessed shoulder-neck construction creates a striking two-tier profile that cradles premium whiskey, cognac, or baijiu bottles with museum-grade presentation. The magnetic snap closure (4× NdFeB N35 magnets) delivers a satisfying, authoritative close that signals quality to the recipient before the box is even opened. Inside, a velvet-flocked cavity precisely die-cut to the bottle’s base diameter with a 2-glassware side compartment transforms retail liquor packaging into a complete gift experience. At Guangdong Bincai Color Printing Co., Ltd. — ISO 9001:2015 and FSC certified with 22 years of packaging leadership — every shoulder-neck box is produced on Heidelberg 7+1 UV or KBA Rapida 105 presses, delivering 220,000+ gift boxes daily across our dual-factory 18,000 sqm production campus.
Applications
| Industry | Application | Key Benefit |
|---|
| Premium Spirits | Single malt, blended whiskey, small-batch bourbon gift sets | Shoulder-neck silhouette elevates brand prestige; velvet interior protects premium bottle finishes |
| Cognac & Brandy | XO/VSOP decanter presentation, limited-edition releases | Subdued matte + gold foil aesthetic matches heritage spirits branding |
| Baijiu & Chinese Spirits | Moutai, Wuliangye, Luzhou Laojiao premium packaging | Foam insert absorbs transit shock; cultural hot-stamp motifs available |
| Corporate Gifting | Executive year-end spirits gifts, client appreciation boxes | Brand logo gold-foil embossed; includes space for branded booklet |
| Duty-Free Retail | Airport/DFS exclusive gift packaging for travel retail | Compact footprint meets carry-on size limits; robust structure survives transit |
| Wine & Champagne | Premium single-bottle presentation with glassware, accessories | Adjustable insert accommodates Burgundy/Bordeaux/Champagne bottle shapes |
Customization Options
| Option | Specification | Notes |
|---|
| Box Dimensions | 120×120×320mm to 200×200×400mm | Custom to bottle height + 20mm clearance; shoulder height adjustable |
| Board Weight | 2000gsm greyboard standard | 1600/2200/2400gsm available for heavier bottles |
| Exterior Finish | Matte lamination + gold hot foil | Soft-touch matte, textured linen, leather-grain, or leatherette wrap available |
| Interior Lining | 0.8mm velvet flocking (nylon) | Suede, satin, or custom-printed lining paper available |
| Magnet Closure | NdFeB N35, Ø12mm × 2.5mm (×4) | N38/N42 upgrade for heavier lids; neodymium ensures multi-year durability |
| Hot Stamping | ITW Kurz Luxor gold foil, 160-180°C | Silver, rose gold, copper, holographic, blind deboss, multi-level emboss |
| Insert Type | CNC-machined EVA foam with velvet wrap | Molded pulp (eco), flocked PET, or removable tray; bottle + accessories layout |
| Printing | CMYK offset, max 175 LPI on Heidelberg 7+1 UV | 1-4 spot Pantone colors; matte/gloss aqueous coating |
| Ribbon | 25mm satin ribbon with hot-stamped logo | Grosgrain, cotton, or leather pull tab available |
| MOQ | 300-500 units | Lower MOQ for standard bottle sizes (700ml, 750ml) |
| Sampling | Digital rendering (2 days) or physical prototype (10-15 days) | Physical sample includes full insert and magnet assembly |
| Lead Time | 15-20 working days | Extended for complex multi-cavity inserts |
Production Specifications
| Specification | Detail |
|---|
| Base Material | 2000gsm greyboard + 157gsm C2S art paper wrap |
| Shoulder Construction | Precision die-cut greyboard frame, 50mm shoulder depth, wrapped separately |
| Velvet Flocking | 0.5mm nylon flock, 6 denier × 0.5mm fiber, electrostatic application |
| Magnets | NdFeB N35, Ø12mm × 2.5mm (×4), nickel-plated |
| Insert Base | CNC-routed 25mm EVA foam, density 45kg/m³ |
| Hot Foil | ITW Kurz Luxor, gold #G01, 160-180°C stamping temperature |
| Lamination | 25μm matte BOPP film, thermal lamination |
| Daily Output | 220,000+ gift boxes / day across dual factories |
| Press Lines | Heidelberg Speedmaster XL 7+1 UV × 2 / KBA Rapida 105 4-color × 3 |
Quality Assurance
| Checkpoint | Standard | Method |
|---|
| Magnet Pull Force | 12-18N per pair | Digital force gauge, 100% inline |
| Magnet Cycle Life | ≥50,000 open/close cycles | Automated cycle tester, batch sampling 1:200 |
| Shoulder Alignment | ±0.5mm gap between lid and base shoulder | Feeler gauge, random sampling 1:50 |
| Flocking Adhesion | Cross-hatch test ≥90% retention | ISO 2409 tape test, random sampling 1:200 |
| Hot Foil Registration | ±0.3mm positional accuracy | Optical comparator, 1st/last article |
| Insert Fit | Bottle insertion force ≤15N, ≤1mm lateral play | Manual gauge test, 100% inline |
| Drop Test | 0.76m free-fall, 10 drops with weighted insert | ISTA 1A; pass: no structural failure, no magnet dislodgement |
| Lamination Bond | ≥2.5N/15mm peel strength (180° peel at 300mm/min) | Tensile tester, random sampling 1:200 |
| FSC Chain-of-Custody | Full traceability | FSC-STD-40-004 v3-0 |
Guangdong Bincai Color Printing Co., Ltd. — 22 years of packaging excellence. ISO 9001:2015 & FSC certified. 18,000 sqm Foshan facility (10,000+8,000 smart factory). Daily output: 1.7M+ boxes. Serving 60+ countries worldwide.
Manufacturing Excellence at Bincai
Every box is produced in our 10,000 sqm ISO 9001 & FSC-certified facility with 22 years of packaging mastery. Our production line features:
- Heidelberg Speedmaster XL 7+1 UV — 7-color offset with inline UV coating, 18,000 sheets/hour
- KBA Rapida 105 4-color — high-speed offset for medium-to-long runs
- Bobst Novacut 106-E flatbed die-cutter — 7,700 sheets/hour precision
- Bobst Masterfold 110 folder-gluer — inline quality inspection, 120,000 boxes/hour
- Daily output: 1.5 million boxes — ensuring on-time delivery for global brands
We source SBS (solid bleached sulfate), CCNB (clay-coated newsback), kraft, and FBB (folding box board) from 5 qualified mills with full traceability. Every material batch undergoes 45-point incoming inspection in our climate-controlled storage (22°C / 50% RH).