Printed Corrugated Box Custom Logo Mailer Packaging

Printed corrugated box with custom logo for mailer and e-commerce packaging — manufactured by Guangdong Bincai Color Printing Co., Ltd., a Diamond Member on Made-in-China.com with 23 years of manufacturing excellence (founded 2003). Available in B-flute (3mm), C-flute (4mm), E-flute (1.5mm), or double-wall BC-flute (6mm) for optimal protection during transit. Custom flexographic or offset litho-laminated printing for crisp logo reproduction. FBA-compliant construction meets Amazon’s 6-foot drop test and ISTA 3A transit testing standards. Produced on KBA 1050 4-color and Heidelberg 7+1 UV presses across 18,000 sqm of factory space. For complete design guidance — including flute type selection, board grade engineering, and ISTA testing standards — see our Corrugated Mailer Design Guide. Daily output: 1.7 million color boxes + 220,000+ gift boxes.

Applications

• E-commerce shipping and mailer boxes for direct-to-consumer brands
• Amazon FBA and FBM compliant packaging
• Subscription box outer packaging with branded unboxing experience
• Retail shelf-ready corrugated packaging
• Cosmetic and apparel shipping boxes
• Electronics and fragile goods protective mailers
• Food and beverage shipping cartons

Customization Options

• Flexographic printing (1–4 colors) for cost-effective high-volume runs
• Offset litho-lamination for photo-quality full-color graphics on corrugated
• Custom logo and branding — single-panel, full-wrap, or inside print
• Flute options: B-flute (3mm, crush-resistant), C-flute (4mm, standard), E-flute (1.5mm, fine print), BC double-wall (6mm, heavy-duty)
• Tear strip perforation for easy consumer opening
• Self-locking bottom or crash-lock bottom for quick assembly
• Custom die-cut inserts, dividers, and partitions for product protection
• Custom sizes from 100×100×50mm to 600×400×400mm
• Water-based inks for food-safe and eco-friendly packaging
• Recycled kraft liner options available

Production Specifications

• KBA 1050 4-color offset press + Heidelberg 7+1 UV press
• Flexo printing with photopolymer plates for high-wear production runs
• Automatic corrugated die-cutting and folder-gluer lines
• Board grades: 125gsm–300gsm liners with 90–150gsm fluting medium
• Standard ECT values: 32, 40, 44, 48 (BCT on request)
• ISO 9001:2015 quality management throughout production
• FSC-certified paper sourcing for sustainable packaging

Quality Details

• Consistent flute bonding — no delamination under humidity or compression
• Precision die-cutting with clean edges and accurate fold lines
• FBA-compliant: passes Amazon 6-foot drop test and ISTA 3A standards
• 100% inspection on print registration and structural integrity
• Free pre-production samples with 5–7 day turnaround
• MOQ 500–1000 units, trial orders and OEM/ODM accepted
• Flat-shipping design — boxes ship knocked down, reducing freight cost by 70–85%

Factory

• 23 years of manufacturing excellence since 2003
• 18,000 sqm factory (10,000+8,000 smart factory)
• 80+ skilled employees across design, prepress, printing, and finishing
• KBA 1050 4-color + Heidelberg 7+1 UV presses
• Fully automatic corrugated die-cutting and folder-gluer lines
• Daily capacity: 1.7 million color boxes + 220,000+ gift boxes
• High-Tech Enterprise certified; ISO 9001:2015 & FSC certified
• Browse all corrugated mailer products for additional sizes and flute configurations.

FAQ

Q: What is the difference between flexo and litho-laminate printing on corrugated? A: Flexographic printing applies ink directly to the corrugated liner using raised rubber or photopolymer plates — it is cost-effective for 1–4 color designs at high volumes (5,000+ units). Offset litho-lamination prints your full-color artwork onto a separate paper sheet (128–157gsm art paper) which is then laminated onto the corrugated board. Litho-lam delivers photo-quality graphics, gradients, and fine text that flexo cannot achieve — ideal for brand-critical unboxing experiences. We recommend flexo for functional shipping boxes and litho-lam for premium e-commerce mailers where the box is part of the brand experience. Dive deeper into flute engineering and board grades in our Corrugated Engineering Guide.

Q: Will these boxes pass Amazon FBA requirements? A: Yes. Our corrugated mailers are designed to meet Amazon FBA packaging standards: (a) constructed to pass the 6-foot drop test without product damage, (b) ECT-32 minimum for single-wall boxes, (c) no external marketing materials or pricing, (d) adequate void fill if needed. We can provide ISTA 3A transit test certification upon request. Please specify “FBA-compliant” when ordering so we configure flute grade, board weight, and closure type to Amazon’s requirements.

Q: What is the minimum order quantity for a fully custom printed corrugated box? A: For flexo-printed custom boxes, MOQ is 500 units with 1–4 color printing. For litho-laminate boxes with full-color graphics, MOQ is 500 units. Setup charges (die-cutting die, printing plate) are waived on orders over 5,000 units. Free pre-production samples are provided in 5–7 days for approval before mass production.

Q: Can the boxes be made from recycled materials? A: Yes. We offer 100% recycled kraft liner options with up to 90% post-consumer recycled content. FSC-certified virgin fiber is also available for brands requiring chain-of-custody certification. All water-based inks and starch-based adhesives ensure the entire box remains recyclable in standard cardboard recycling streams.