Product Overview
Bincai’s rigid telescopic round hat box combines the structural integrity of cylindrical forming with luxury gift-box finishing. The 2mm greyboard body is machine-wrapped in 157gsm art paper with full CMYK offset printing, accented by a metallic gold foil band and a reinforced satin ribbon carry handle. The telescopic lid fits with precision-tooled tolerance, and the flat-top design allows for stacked display in retail environments. Manufactured on Heidelberg 7+1 UV presses with custom cylindrical forming dies in our 18,000 sqm Foshan facility. 22 years of luxury packaging expertise.
Manufacturing Specifications
- Press: Heidelberg 7+1 UV offset — 360° seamless wrap printing
- Board: 2mm rigid greyboard — cylindrical-formed with reinforced seam
- Wrap: 157gsm C2S art paper, full CMYK + spot gold foil band
- Lid: Telescopic round lid, 25mm depth, precision-fit ±0.5mm tolerance
- Handle: 25mm double-face satin ribbon, reinforced grommet attachment
- Base: Flat rigid base with anti-slip velvet pad
- Daily Output: 1.7 million color boxes (post-2025 smart factory expansion)
- Certifications: ISO 9001:2015, FSC Chain-of-Custody
Customization Options
| Option | Available Choices |
|---|
| Diameter | 200mm to 500mm (custom sizes available) |
| Height | 150mm to 400mm |
| Print Finish | Matte lamination, gloss lamination, soft-touch, spot UV |
| Foil Color | Gold, silver, rose gold, holographic, copper |
| Ribbon Color | Custom Pantone-matched satin or grosgrain |
| Interior | Unlined, velvet-flocked, satin-lined, custom foam insert |
| MOQ | 500 units (standard), 1,000+ (custom diameter) |
Industry Applications
| Product Type | Box Configuration | Key Feature |
|---|
| Luxury Hat Brands | Single hat, full CMYK wrap | Stackable retail display |
| Fascinator Packaging | Compact round, satin interior | Premium unboxing |
| Bridal Millinery | Custom diameter, gold foil branding | Gift-ready presentation |
| Fashion Gift Sets | Multi-hat nesting set | Coordinated packaging |
| Department Store | Branded standard sizes | Consistent shelf presence |
Production Quality
| Test | Standard | Specification |
|---|
| Cylindrical Roundness | Internal | ±1.0mm diameter tolerance |
| Seam Strength | Internal | ≥25 N/cm² burst resistance |
| Lid Fit | Internal | 0.3–0.7mm clearance — firm but smooth |
| Ribbon Attachment | Internal | ≥15kg pull strength at grommet |
| Print Registration | Internal | ±0.15mm color-to-color |
| Stack Load | Internal | ≥25kg top-load without deformation |
Sustainability
| Aspect | Detail |
|---|
| Board Core | FSC-certified greyboard — 100% recycled content available on request |
| Art Paper | FSC-certified C2S — elemental chlorine-free bleaching |
| Ribbon | rPET (recycled polyester) satin ribbon option available |
| Adhesives | Water-based PVA — solvent-free, low VOC |
| Packaging | Products ship flat-packable (lid + base separate) in recycled corrugated cartons |
Why Choose Bincai
Guangdong Bincai Color Printing Co., Ltd. brings 22 years of luxury packaging expertise to cylindrical gift box manufacturing. Our 18,000 sqm dual-factory in Foshan operates Heidelberg 7+1 UV offset presses with custom cylindrical wrapping stations that achieve seamless 360° print coverage — no visible seams, no image distortion around curves. Our in-house die-making workshop produces precision cylindrical forming tools within 48 hours, and our automated wrapping lines maintain ±0.5mm seam alignment on every box. With 1.7M daily box output, dual-source material supply chains across 300+ suppliers, and pre-production samples in 5–7 days, Bincai serves luxury hat brands, fashion houses, and department stores with the same precision we bring to all rigid packaging categories.
Factory Facts: Founded 2003 | 22 years | 18,000 sqm (10,000+8,000 smart factory) | 1.7M boxes/day | Heidelberg 7+1 UV | ISO 9001 & FSC | Foshan, Guangdong, China
