Rigid Telescopic Two-Piece Flat-Pack Gift Box — Wholesale Bulk Shipping Optimized

Product Overview

Rigid telescopic two-piece flat-pack gift box engineered for wholesale bulk shipping efficiency. The patented flat-pack score design allows the lid and base to ship completely flat — reducing shipping volume by up to 70% compared to pre-assembled rigid boxes — while assembling in seconds at the destination with no glue, tools, or skilled labor required. Manufactured by Guangdong Bincai Color Printing Co., Ltd. (founded 2003) in our 18,000 sqm Foshan dual-factory complex (10,000+8,000 sqm smart factory). The 2.0mm greyboard construction with 157gsm art paper wrapping delivers the same premium rigid-box feel and durability as fully assembled boxes at a fraction of the freight cost. Daily output of 1.7 million boxes under ISO 9001:2015 and FSC Chain-of-Custody certification.

Applications

• Ecommerce brand subscription boxes (monthly beauty, snack, lifestyle curation)
• Corporate gift packaging for bulk year-end client appreciation
• Wedding favor and welcome gift boxes for destination events
• Retail product packaging for premium apparel, accessories, and home goods
• Promotional gift-with-purchase packaging for luxury brands
• Conference and trade show swag box packaging
• Hotel and hospitality amenity and turndown gift boxes
• Fundraising and charity gala gift packaging

Customization Options

Production Specifications

• KBA Rapida 105 4-color offset press for precision color reproduction
• Heidelberg Speedmaster CD 102 7+1 UV press for specialty coatings
• Fully automatic rigid box production line with precision score-and-fold
• Custom score tooling for clean fold lines without board cracking
• Hot foil stamping with custom brass dies on individual panels
• Flat-pack bundling and shrink-wrapping for bulk shipment protection
• ISO 9001:2015 quality management at every production stage
• FSC-certified paper and board sourcing

Quality Details

• Score line fold tested for 200+ open/close cycles without board fatigue
• Self-locking tab retention: pull-out strength > 2.5 kgf per tab
• Corner miter precision: ±0.3mm for clean, gap-free assembled corners
• Wrap adhesion: cross-hatch tape test with zero peel after assembly
• Foil stamping alignment: ±0.3mm position accuracy on flat panels
• Lid-to-base fit: 1.0–1.5mm clearance for smooth telescopic action
• Flat-pack stack compression: tested to 500kg pallet load with no deformation
• Assembly time: 5–10 seconds per box with minimal training
• Free pre-production samples with 5-7 day turnaround
• MOQ 1000–2000 units; lower MOQ for trial orders accepted

Factory

• 22 years of manufacturing excellence since 2003
• Dual factories: 10,000 sqm main + 8,000 sqm smart factory in Foshan, Pearl River Delta
• 500+ skilled workers across 3 shifts
• ISO 9001:2015 certified quality management system
• FSC Chain-of-Custody certified
• KBA Rapida 105 4-color + Heidelberg Speedmaster CD 102 7+1 UV presses
• In-house structural design team for custom flat-pack engineering
• Export to 60+ countries across North America, Europe, Middle East, and Asia-Pacific