Guangdong Bincai Color Printing Co., Ltd. produces this tuck-top auto-bottom folding carton specifically engineered for cosmetic cream jars — 30ml, 50ml, and 100ml formats. The auto-lock base assembles in one motion on high-speed filling lines (compatible with speeds up to 120 cartons/minute), while the tuck-top closure provides secure retail presentation. Gold hot foil stamping on the brand panel and precision spot UV varnish highlight create shelf presence that competes with prestige brands at mass-market cost per unit. Manufactured on KBA Rapida 105 and Heidelberg Speedmaster CD 102 7+1 UV presses with inline die-cutting in our 18,000 sqm Foshan facility, each carton passes Seven-Stage QC with ISO 9001:2015 and FSC Chain-of-Custody certification. Daily output of 1.7 million boxes supports volume orders from 1,000 to 1,000,000+ units.
Applications
| Industry | Product Category | Typical Use |
|---|
| Skincare | Anti-Aging Cream | 50ml jar retail carton |
| Skincare | Moisturizer | 30ml/50ml daily-use carton |
| Cosmetics | BB Cream / Foundation | 30ml tube carton |
| Beauty | Eye Cream | 15ml small-format carton |
| Men’s Grooming | Beard Balm / Pomade | 60ml jar carton |
| Private Label | White-Label Skincare | Brand-customizable stock carton |
Customization Options
- Board Grade: 350gsm CCNB (standard, good print surface); 350gsm SBS (premium, bright white); 400gsm for heavier jars
- Printing: KBA 1050 4-color offset (CMYK + Pantone) + Heidelberg 7+1 UV with inline aqueous coating
- Hot Foil Stamping: Gold, silver, rose gold, copper foil on Bobst hot foil press — ±0.15mm registration on brand logo, product name, and decorative accents
- Spot UV: Selective high-gloss varnish on key design elements — contrasts with matte background for premium tactile effect
- Embossing/Debossing: Blind deboss for subtle brand texture; registered emboss with foil overlay
- Base Style: Auto-lock bottom (standard, fastest assembly); crash-lock bottom (stronger, for heavier jars); straight tuck with glue (economy)
- Window Options: Die-cut window with PET film for product visibility; full-panel window
- Sizing: Custom dimensions for 15ml to 100ml jar formats
Production Specifications
| Specification | Detail |
|---|
| Printing Press | KBA Rapida 105 4-color offset + Heidelberg Speedmaster CD 102 7+1 UV |
| Board Material | 350gsm CCNB or 350gsm SBS (FSC-certified options) |
| Foil Stamping | Bobst hot foil press, ±0.15mm registration |
| Spot UV | Heidelberg inline UV, selective application |
| Die-Cutting | Bobst Novacut 106-E, ±0.3mm tolerance |
| Auto-Bottom Assembly | 1-second one-motion assembly on filling line |
| Filling Line Speed | Compatible with up to 120 cartons/minute |
| Daily Output | 1.7M cartons/day |
| MOQ | 1,000 units |
| Lead Time | 10-14 days (custom print); 5-7 days (repeat) |
| Sample Turnaround | 5-7 days, free pre-production samples |
| Certifications | ISO 9001:2015, FSC Chain-of-Custody, Sedex SMETA |
| Experience | 22 years (founded 2003), 350+ workers |
Quality Assurance
| Test | Method / Standard | Acceptance Criteria |
|---|
| Board Caliper | Digital micrometer, 100% inline | Spec ±5% |
| Print Registration | Heidelberg Prinect inline | ±0.15mm color-to-color |
| Foil Adhesion | Tape test, ASTM F2252 | No lift-off |
| Spot UV Alignment | Visual inspection under UV light | ±0.3mm to print |
| Glue Bond (auto-bottom) | Tensile pull test | ≥15 N/cm² |
| Carton Squareness | Assembled diagonal measurement | ±1.0mm |
| Drop Test | ISTA 1A, 10 drops from 760mm | No carton opening or structural failure |
| Color Consistency | X-Rite eXact, ΔE vs. master | ΔE ≤ 2.0 |
| AQL Sampling | ISO 2859-1 Level II | AQL 2.5 (major), AQL 1.0 (minor) |
Why Bincai?
Bincai’s folding carton expertise comes from 22 years of supplying high-speed cosmetic filling lines across Asia, Europe, and North America. Our auto-bottom cartons are die-cut on Bobst Novacut 106-E flatbed die-cutters with ±0.3mm precision — critical for filling-line compatibility where a 1mm deviation causes jams. The integrated KBA-to-Heidelberg-to-Bobst production line means your carton moves from printing to die-cutting to finished product in one continuous flow, reducing lead time by 3-5 days versus multi-vendor production. For cosmetic brands, this means faster time-to-market with cartons that run flawlessly on automated filling equipment.
Factory Facts: Founded 2003 | 22 years | 18,000 sqm | 1.7M boxes/day | KBA 1050 + Heidelberg 7+1 UV + Bobst Novacut 106-E | ISO 9001 & FSC | Foshan, Guangdong, China
Shipping: Flat-packed in corrugated master cartons — 2,000-5,000 cartons per case. Production lead time: 10-14 days. Sea freight: 12-16 days to US West Coast.
